ASSEMBLY INSTRUCTIONS (CONTINUED)

6.Lay Torch Cable out in a straight line so Welding Wire moves through it easily. Leave Door (14A) of the Welder open so Wire Feed Assembly can be observed.

7.Remove the Gun Nozzle (1E) and Contact Tip (2E). (See Figure E.)

WARNING!

EXERCISE EXTREME CAUTION - RISK OF FIRE AND/OR ELECTRIC SHOCK!

The following steps require powering the Welder. Do not touch anything withTorch Handle or Welding Wire or an arc will be ignited. Do not touch internal components of while unit is plugged in.

8.After having certified electrician install power cord plug, insert the Power Cord (1A) into its 230 volt, grounded, electrical outlet. Turn Power Switch (1C) to ON.

9.Point Torch Handle away from all objects. Squeeze Trigger Switch (13E) on Torch Handle until Welding Wire feeds through the Head Tube (4E) of the Torch Handle about 2 inches. If necessary, move the Torch Handle slightly in a circular motion to help feed the Welding Wire properly out of the Head Tube. (See Figure E.)

10.NOTE: If the Welding Wire does not feed properly, and the Spool is stationary, turn the Welder off. Unplug the Welder. Slightly tighten the Handle (4D) on the Wire Feed Assembly. (See Figure D.)

11.To check the tension on the Wire Feed Assembly, feed the Welding Wire against a piece of scrap wood from 2 to 3 inches away. If the Wire stops instead of bend- ing, turn the Welder OFF. Unplug the unit from its electrical outlet. Then, slightly tighten the Handle (4D) on the Wire Feed Assembly.

Reminder: When installing wire of a different size or composition, you will also need to change wire settings, set the gun polarity, and possibly install a gas cyl- inder.

12.

CONTACT TIP (2E)

HEAD TUBE (4E)

CONTACT TIP (2E)

 

 

HEAD

 

 

TUBE (4E)

NOZZLE (1E)

NOZZLE (1E)

 

 

 

 

WELDING WIRE

 

 

TRIGGER SWITCH (13E)

 

TRIGGER SWITCH

 

 

(13E)

 

 

 

 

FIGURE E

Turn the Welder OFF, unplug it, and discharge the electrode to ground. Insert the Contact Tip (2E) onto the Welding Wire and screw it firmly into the Head Tube (4E) of the Torch Handle. Replace the Nozzle (1E), and cut off any excess Welding Wire over 1/2 inch. Then, close the Access Panel of the Welder. (See Figure E.)

SKU 95424, 95629

For technical questions, please call 1-800-444-3353;

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Troubleshooting section at end of manual.

 

 

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Chicago Electric 95629, 95424 manual Exercise Extreme Caution Risk of Fire AND/OR Electric Shock