Contents
For technical questions or replacement parts, please call
Assembly And Operation Instructions
Contents
Specifications
Please Note
Save this Manual
General Safety Rules
Electrical Safety
Work Area
Tool USE and Care
Personal Safety
Service
Specific Safety Rules
Industrial applications must follow Osha guidelines
Page
Welding Produces toxic fumes and gasses
Inhalation Hazard
Cylinders can explode when damaged
Symbology
Grounding
Extension Cords
Unpacking
Assembly Instructions
Attaching the Wheels
Stationary Mobile
See , above right See , above left
Installing a Wire Spool
For use with a 7 Spool
For use with a 11 Spool
Routing the Wire
Figure B
Exercise Extreme Caution Risk of Fire AND/OR Electric Shock
Attaching the Ground Cable with Clamp
Changing Wire Settings
Attaching the Electrode Cable Arc Welder Only
See Figure F
See illustration, top right initial Setup
Setting Polarity for Welding Type
Set for Electrode Negative Dcen for gasless flux core wire
See illustration, bottom right
Figure G
Installing a Gas Cylinder
Operating Instructions
Other settings fall between these two ranges
Before You Begin Welding
Understanding Duty Cycle Duration of Use
Voltage Selector Knob 5C
Setting Up the Weld
Arc Stick Welding Set Up for Model 95424 Only
MIG Welding Set Up
See Figures K & J
See Figure K
Figure J
MIG Weld Settings Chart
Starting a weld arc for stick arc welding only
Arc Stick Welding Set Up , for Model 95424 Only
See Figure L MIG welding only
When the Weld is Completed
Nozzle Inspection, Cleaning, and Replacement MIG Only
INSPECTION, MAINTENANCE, and Cleaning
ContactTip Inspection, Cleaning, and Replacement MIG Only
Or more for .030Tips .067 or more for .045Tips
Replacing the Welding Torch Liner MIG Only
Warranty
Parts List a
Parts Lists and Diagrams
Assembly Diagrams
Power Block #32A
Assembly Diagrams
Figure N
Front Panel #23A
Figure O
Wire Drive Assembly #16A
Figure P
Gun SB 25 #20A
ControllerBlock BCN-4U
MIG/Arc Welder 95424 Electrical Schematic
MIG Dual Welder 95629 Electrical Schematic
Page
Welder does not function when switched on
Troubleshooting
Weak arc strength
Welding arc not stable
Troubleshooting
Wire feeds, but arc does not ignite MIG welding only
Nozzle Plugged
Wire feed motor does not run MIG welding only
Regulator or cylinder valve closed
Gas line blocked