Cleveland Range HA-MKGL-100, HA-MKGL-100-CC, HA-MKGL-100-CC-T, HA-MKGL-100-T, HA-MKGL-60, HA-MKGL-60-CC, HA-MKGL-60-CC-T, HA-MKGL-60-T, HA-MKGL-80, HA-MKGL-80-CC, HA-MKGL-80-CC-T, HA-MKGL-80-T KETTLE

KETTLE - GAS COMPONENTS

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Contents

Main Operators Manual Cleveland FOR THE USER IMPORTANT! RETAIN THIS MANUAL FOR YOUR REFERENCE. IMPORTANT For your safety SERVICING IMPORTANT CAUTION GAS APPLIANCES DANGER INSTALLATION GENERAL VENTILATION INSPECTION SHIPPING DAMAGE GAS ELECTRICAL WATER CLEANING WARRANTY SPECIFICATION DRAWING - STATIONARY MODELS A I.D. C D 8 3/4" SPECIFICATION DRAWING - TILTING MODELS OPERATING INSTRUCTIONS 5 D E 21 3 General WARNING: NOTE: To Stop: To Start: CLEANING INSTRUCTIONS CAUTION CLEANING INSTRUCTIONS STAINLESS STEEL EQUIPMENT CARE AND CLEANING (Suppied courtesy of Nafem. For more information visit their web site at www.nafem.org) Use the proper tools. Clean with the polish lines. Use alkaline, alkaline chlorinated or non-chloride containing cleaners. PRODUCT VALVE Daily - clean product valve as follows: SCRAPER BLADES To remove and clean scraper blades: AGITATOR To remove and clean agitator (two-person job): AGITATOR BUSHING With agitator out, remove bushing by: QUAD RING SERVICE PARTS SCRAPER BLADES AGITATOR SEAL ASSEMBLY OPERATING CONTROLS PRESSURE RELIEF ASSEMBLY 5 4 3 1 2 SIGHT GLASS ITEM ON. PART NO. DESCRIPTION QTY. HINGE ASSEMBLY ITEM NO. PART NO. DESCRIPTION QTY. WATER METER ASSEMBLY FLUSH PISTON VALVE (USED PRIOR TO 2003) INCLUDES PARTS 5. - 13. FLUSH PISTON VALVE & TEMPERATURE SENSOR ASSEMBLIES (USED AFTER TO 2003) GEARMOTOR - ELECTRICAL ASSEMBLY KETTLE - ELECTRICAL COMPONENTS KETTLE - GAS COMPONENTS Page CONTROL BOX - ELECTRICAL ITEM ON. PART NO. DESCRIPTION QTY. CONTROL BOX - WATER METER & CHART RECORDER INDEX * SIDE BOX - PNEUMATICS SIDE BOX - TILT MECHANISM & SWITCHES Page MAINTENANCE INSPECTION AND MAINTENANCE CHECKLIST MONTHLY INSPECTION SIX MONTH MAINTENANCE OPERATING SEQUENCE - HEATING QUICK CHECKS: OPERATING SEQUENCE - AGITATOR OPERATING SEQUENCE - POWER TILT KETTLE SAFETY INSPECTION CHECKLIST NEW SCRAPER BLADE INSTALLATION PROCEDURE QUAD RING REPLACEMENT AIR FILTER REPLACEMENT LUBRICATION PROCEDURE TRUNNION HOUSING, WORM SCREW AND TILT GEAR PRODUCT VALVE Replacing O-Rings HINGE ADJUSTMENT BUSHING REPLACEMENT OIL FILLING PROCEDURE KETTLE VENTING VACUUM LEAK TEST REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS RESERVOIR FILL PROCEDURES PRESSURE RELIEF VALVE PERIODIC TESTING CALIBRATING PROCEDURE Refilling Unit KETTLE JACKET FILLING & DRAINING PROCEDURES Recommended Corrosion Inhibitors for Closed Systems DANGER: Page Page Power Burner Gas Kettles Conversion Parts Required KGL-40 KGL-60 to 100 Natural Gas to Propane Gas SPARE PARTS LIST PART NUMBER DESCRIPTION QUANTITY AC INVERTER PROGRAMMING INSTRUCTIONS PROGRAM CODE SUMMARY: Bolded areas indicate Cleveland modifications of factory settings.

Cleveland Range KETTLE - GAS COMPONENTS

Models: HA-MKGL-100 HA-MKGL-100-CC HA-MKGL-100-CC-T HA-MKGL-100-T HA-MKGL-60 HA-MKGL-60-CC HA-MKGL-60-CC-T HA-MKGL-60-T HA-MKGL-80 HA-MKGL-80-CC HA-MKGL-80-CC-T HA-MKGL-80-T