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Dell service manual Fully Rugged Notebook, DellTM XFR D630, Service Manual

Models: D630

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DellTM XFR D630

Fully Rugged Notebook

Service Manual

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Dell service manual Fully Rugged Notebook, DellTM XFR D630, Service Manual

Contents

Service Manual Fully Rugged NotebookDellTM XFR D630 Notes, Notices, and Cautions DellTM XFR D630 Fully Rugged Notebook Service ManualPage 2 of Revision A01Table of Contents STYLUS, TETHER AND CLIP DIRECTVUE TOUCH SCREEN DISPLAY OPTIONWIRELESS LOCAL AREA NETWORK WLAN CARDS INTERNAL CARD WITH BLUETOOTH WIRELESS TECHNOLOGYPROCESSOR THERMAL-COOLING ASSEMBLY FLASHING THE BIOSBOTTOM CHASSIS RF PASSTHRU BOARD1.1 Recommended Tools 1 Before You Begin1.2 Turning Off Your Computer 1.3 Before Working Inside Your ComputerDellTM XFR D630 Fully Rugged Notebook Service Manual SCREW IMAGE 1.4 Screw ChartPART NUMBER DESCRIPTION18416 CSK SCREW M3 X 10 -BLACK 1842418425 CSK SCREW M2 X 10 -BLACKCSK SCREW M2 X 8 -BLACK 1842818429 CSK SCREW M2 X 6 -BLACK18451 18591 2 XBay DevicesPAN HEAD SCREW M2.5X8 186343 Hard Drive DellTM XFR D630 Fully Rugged Notebook Service Manual DellTM XFR D630 Fully Rugged Notebook Service Manual 4.1 Replacing the Stylus Clip 4 Stylus, Tether and Clip DirectVue Touch Screen Display optionClose Up View of Installed Stylus Clip 4.2 Replacing the Stylus 5 Handle5.1 Removing the Handle 5.2 Installing the Handle6.1 Comms Door 6 Port Covers6.1.1 Removing the Comms Door 6.2 Docking Door 6.1.2 Installing the Comms Door6.2.1 Removing the Docking Door 2. Remove the 2 brackets that secure the Docking Door DellTM XFR D630 Fully Rugged Notebook Service Manual3. Lift the Docking Door away from the notebook Page 23 ofDellTM XFR D630 Fully Rugged Notebook Service Manual 6.2.2 Installing the Docking DoorPage 24 of Revision A016.3.1 Removing the VGA Door 6.3 VGA Door3. Remove the VGA Door from the notebook DellTM XFR D630 Fully Rugged Notebook Service ManualPage 26 of Revision A016.3.2 Installing the VGA Door 6.4.1 Removing the Power Door 6.4 Power Door6.4.2 Installing the Power Door 6.5.1 Removing the XBay Door 6.5 XBay DoorDellTM XFR D630 Fully Rugged Notebook Service Manual 6.5.2 Installing the XBay Door2. Remove the XBay Door from the notebook Page 30 of6.6.1 Removing the Audio Ports/WiFi Door 6.6 Audio Ports/WiFi Door6.7 USB Side Door 6.6.2 Installing the Audio Ports/WiFi Door6.7.1 Removing the USB Side Door 6.7.2 Installing the USB Side Door6.8.1 Removing USB Rear Door 6.8 USB Rear DoorRevision A01 6.9 PC Card Slot Door 6.8.2 Installing USB Rear Door6.9.1 Removing the PC Card Slot Door DellTM XFR D630 Fully Rugged Notebook Service Manual 6.9.2 Installing the PC Card Slot Door2. Remove the PC Card Slot Door from the notebook Page 36 of7.1 Removing the Hinge Cover 7 Hinge CoverKeyboard/palm rest overlay DellTM XFR D630 Fully Rugged Notebook Service ManualPage 38 of Revision A018 Keyboards 7.2 Installing the Hinge Cover8.1 Standard Keyboard 8.1.1 Removing the Standard KeyboardXFR D630 Product Information Guide and in the XFR D630 User’s Guide 8.2 Rugged Keyboard 8.1.2 Installing the Standard Keyboard8.2.1 Removing the Rugged Keyboard DellTM XFR D630 Fully Rugged Notebook Service Manual DellTM XFR D630 Fully Rugged Notebook Service Manual DellTM XFR D630 Fully Rugged Notebook Service Manual 8.2.2 Installing the Rugged KeyboardPage 44 of Revision A01Installation Steps DellTM XFR D630 Fully Rugged Notebook Service Manual1. KYBD, 87, US, ENG, RGD, XFR 2. Rubber keyboard stiffener bar 3. CLMP, SPRT, PLMST, MET, BOTTOM, XFR4. Connect the keyboard backlight cable to the back of the keyboard DellTM XFR D630 Fully Rugged Notebook Service ManualPage 46 of Revision A01DellTM XFR D630 Fully Rugged Notebook Service Manual 7. Assemble the keyboard onto the palmrest DellTM XFR D630 Fully Rugged Notebook Service ManualPage 48 of Revision A01DellTM XFR D630 Fully Rugged Notebook Service Manual DellTM XFR D630 Fully Rugged Notebook Service Manual 9.1 DIMM A 9 MemoryDellTM XFR D630 Fully Rugged Notebook Service Manual 9.2 DIMM B DellTM XFR D630 Fully Rugged Notebook Service Manual 10 Display Assembly 10.1 Removing the Display Assembly DellTM XFR D630 Fully Rugged Notebook Service Manual DellTM XFR D630 Fully Rugged Notebook Service Manual b. To remove the left side grommet DellTM XFR D630 Fully Rugged Notebook Service Manualii. Slide the cables through the grommet Page 59 of10.2 Installing the Display Assembly DellTM XFR D630 Fully Rugged Notebook Service Manual 10.3 Removing the Display Bezel 10.5 Removing the Display Panel 10.4 Installing the Display BezelPART NUMBER SCREW TYPEDellTM XFR D630 Fully Rugged Notebook Service Manual 10.6 Installing the Display Panel 10.7 Removing the Display Top Cover 10.8 Installing the Display Top Cover10.9 Removing the Display Latch 10.10 Installing the Display Latch 11 Internal Card with Bluetooth Wireless Technology11.1 Removing the Bluetooth Wireless Card 11.2 Installing the Bluetooth Wireless Card 12.1 Mobile Broadband Network WWAN Card 12 WWAN, FCM & SIM Cardsantenna cable connectors DellTM XFR D630 Fully Rugged Notebook Service ManualWWAN card 1 metal securing tabsWWAN with Passthu Board & Passthru Cable 12.2.1 Removing the Flash Cache Module 12.2 Flash Cache Module12.2.2 Installing the Flash Cache Module 12.3 Subscriber Identity Module SIM Card 13.1 Removing the Coin-Cell Battery 13 Coin-Cell Battery13.2 Installing the Coin-Cell Battery 14.1 Removing the Palm Rest 14 Palm RestDellTM XFR D630 Fully Rugged Notebook Service Manual Underside of Palm Rest showing Touchpad Cable Route 14.2 Installing the Palm Rest15.1 Removing the WLAN Card 15 Wireless Local Area Network WLAN CardsDellTM XFR D630 Fully Rugged Notebook Service Manual 15.2 Installing the WLAN Card 16.1 Removing the Modem 16 Modem16.2 Installing the Modem 17 Processor Thermal-Cooling Assembly17.1 Removing the Processor Thermal-Cooling Assembly 17.2 Installing the Processor Thermal-Cooling Assembly 18.1 Removing the Processor 18 Processor18.2 Installing the Processor 19 PC Card Reader 19.1 Removing the PC Card Cage 20 Speaker 19.2 Installing the PC Card Cage20.1 Removing the Speaker 21 Fan 20.2 Installing the Speaker21.1 Removing the Fan 21.2 Installing the Fan 22.1 Removing the System Board 22 System BoardDellTM XFR D630 Fully Rugged Notebook Service Manual DellTM XFR D630 Fully Rugged Notebook Service Manual System Board 22.2 Installing the System Board DellTM XFR D630 Fully Rugged Notebook Service Manual Three gaskets DellTM XFR D630 Fully Rugged Notebook Service Manual 23.1 Flashing the BIOS From a CD 23 Flashing the BIOS23.2 Flashing the BIOS From the Hard Drive 24.1 Removing the RF Passthru Board 24 RF Passthru Board24.2 Installing the RF Passthru Board 25.1 Removing the Bottom Chassis 25 Bottom Chassis25.4 Installing the Modem Cable 25.2 Installing the Bottom Chassis25.3 Removing the Modem Cable 2. Replace the system board see Installing the System Board DellTM XFR D630 Fully Rugged Notebook Service Manual Modem CablePage 106 of Revision A01