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Dell D630 service manual 18451

Models: D630

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18451

DellTM XFR D630 Fully Rugged Notebook Service Manual

	18451	PAN HEAD SCREW M2 X 8-BLACK
				1
	18802	PALMREST ASSY	1

	18477	PANHEAD SCREW M2X4

	18802	PALMREST ASSY	1
				9
	18043	ASSY HANDLE WITH HOLDER	4	9
	18043	ASSY HANDLE WITH HOLDER	4

	18803	RF PASS THROUGH	2

	18819	LCD TOP COVER ASSY	2

	18517	SCR,M3X6,PHH,MSCR,ZPS,XFR
				2
	18044	ASSY HANDLE	2

	18535	CSK CAPTIVE SCREW M2 X 6
				19
	18623	KEYBOARD ASSY	15	19
	18623	KEYBOARD ASSY	15

	18816	HINGE COVER ASSY	4

	18539	PAN HEAD SCREW M3 X 14 -BLACK
				1
	18629	STYLUS KIT ASSY	1

	18550	PAN HEAD SCREW M3 X 22 -BLACK
				2
	18824	SHOULDER STRAP ASSY	2

	18590	SCREW,KYBD BLK, PAN HEAD M2X3		19

Page 12 of 106

Revision A01

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Dell D630 service manual 18451

Contents

Fully Rugged Notebook Service ManualDellTM XFR D630 DellTM XFR D630 Fully Rugged Notebook Service Manual Notes, Notices, and CautionsPage 2 of Revision A01STYLUS, TETHER AND CLIP DIRECTVUE TOUCH SCREEN DISPLAY OPTION Table of ContentsINTERNAL CARD WITH BLUETOOTH WIRELESS TECHNOLOGY WIRELESS LOCAL AREA NETWORK WLAN CARDSPROCESSOR THERMAL-COOLING ASSEMBLY FLASHING THE BIOSRF PASSTHRU BOARD BOTTOM CHASSIS1 Before You Begin 1.1 Recommended Tools1.2 Turning Off Your Computer 1.3 Before Working Inside Your ComputerDellTM XFR D630 Fully Rugged Notebook Service Manual 1.4 Screw Chart SCREW IMAGEPART NUMBER DESCRIPTION18416 18424 CSK SCREW M3 X 10 -BLACK18425 CSK SCREW M2 X 10 -BLACK18428 CSK SCREW M2 X 8 -BLACK18429 CSK SCREW M2 X 6 -BLACK18451 2 XBay Devices 18591PAN HEAD SCREW M2.5X8 186343 Hard Drive DellTM XFR D630 Fully Rugged Notebook Service Manual DellTM XFR D630 Fully Rugged Notebook Service Manual 4 Stylus, Tether and Clip DirectVue Touch Screen Display option 4.1 Replacing the Stylus ClipClose Up View of Installed Stylus Clip 5 Handle 4.2 Replacing the Stylus5.2 Installing the Handle 5.1 Removing the Handle6 Port Covers 6.1 Comms Door6.1.1 Removing the Comms Door 6.1.2 Installing the Comms Door 6.2 Docking Door6.2.1 Removing the Docking Door DellTM XFR D630 Fully Rugged Notebook Service Manual 2. Remove the 2 brackets that secure the Docking Door3. Lift the Docking Door away from the notebook Page 23 of6.2.2 Installing the Docking Door DellTM XFR D630 Fully Rugged Notebook Service ManualPage 24 of Revision A016.3 VGA Door 6.3.1 Removing the VGA DoorDellTM XFR D630 Fully Rugged Notebook Service Manual 3. Remove the VGA Door from the notebookPage 26 of Revision A016.3.2 Installing the VGA Door 6.4 Power Door 6.4.1 Removing the Power Door6.4.2 Installing the Power Door 6.5 XBay Door 6.5.1 Removing the XBay Door6.5.2 Installing the XBay Door DellTM XFR D630 Fully Rugged Notebook Service Manual2. Remove the XBay Door from the notebook Page 30 of6.6 Audio Ports/WiFi Door 6.6.1 Removing the Audio Ports/WiFi Door6.6.2 Installing the Audio Ports/WiFi Door 6.7 USB Side Door6.7.2 Installing the USB Side Door 6.7.1 Removing the USB Side Door6.8 USB Rear Door 6.8.1 Removing USB Rear DoorRevision A01 6.8.2 Installing USB Rear Door 6.9 PC Card Slot Door6.9.1 Removing the PC Card Slot Door 6.9.2 Installing the PC Card Slot Door DellTM XFR D630 Fully Rugged Notebook Service Manual2. Remove the PC Card Slot Door from the notebook Page 36 of7 Hinge Cover 7.1 Removing the Hinge CoverDellTM XFR D630 Fully Rugged Notebook Service Manual Keyboard/palm rest overlayPage 38 of Revision A017.2 Installing the Hinge Cover 8 Keyboards8.1 Standard Keyboard 8.1.1 Removing the Standard KeyboardXFR D630 Product Information Guide and in the XFR D630 User’s Guide 8.1.2 Installing the Standard Keyboard 8.2 Rugged Keyboard8.2.1 Removing the Rugged Keyboard DellTM XFR D630 Fully Rugged Notebook Service Manual DellTM XFR D630 Fully Rugged Notebook Service Manual 8.2.2 Installing the Rugged Keyboard DellTM XFR D630 Fully Rugged Notebook Service ManualPage 44 of Revision A01DellTM XFR D630 Fully Rugged Notebook Service Manual Installation Steps1. KYBD, 87, US, ENG, RGD, XFR 2. Rubber keyboard stiffener bar 3. CLMP, SPRT, PLMST, MET, BOTTOM, XFRDellTM XFR D630 Fully Rugged Notebook Service Manual 4. Connect the keyboard backlight cable to the back of the keyboardPage 46 of Revision A01DellTM XFR D630 Fully Rugged Notebook Service Manual DellTM XFR D630 Fully Rugged Notebook Service Manual 7. Assemble the keyboard onto the palmrestPage 48 of Revision A01DellTM XFR D630 Fully Rugged Notebook Service Manual DellTM XFR D630 Fully Rugged Notebook Service Manual 9 Memory 9.1 DIMM ADellTM XFR D630 Fully Rugged Notebook Service Manual 9.2 DIMM B DellTM XFR D630 Fully Rugged Notebook Service Manual 10 Display Assembly 10.1 Removing the Display Assembly DellTM XFR D630 Fully Rugged Notebook Service Manual DellTM XFR D630 Fully Rugged Notebook Service Manual DellTM XFR D630 Fully Rugged Notebook Service Manual b. To remove the left side grommetii. Slide the cables through the grommet Page 59 of10.2 Installing the Display Assembly DellTM XFR D630 Fully Rugged Notebook Service Manual 10.3 Removing the Display Bezel 10.4 Installing the Display Bezel 10.5 Removing the Display PanelPART NUMBER SCREW TYPEDellTM XFR D630 Fully Rugged Notebook Service Manual 10.6 Installing the Display Panel 10.8 Installing the Display Top Cover 10.7 Removing the Display Top Cover10.9 Removing the Display Latch 11 Internal Card with Bluetooth Wireless Technology 10.10 Installing the Display Latch11.1 Removing the Bluetooth Wireless Card 11.2 Installing the Bluetooth Wireless Card 12 WWAN, FCM & SIM Cards 12.1 Mobile Broadband Network WWAN CardDellTM XFR D630 Fully Rugged Notebook Service Manual antenna cable connectorsWWAN card 1 metal securing tabsWWAN with Passthu Board & Passthru Cable 12.2 Flash Cache Module 12.2.1 Removing the Flash Cache Module12.2.2 Installing the Flash Cache Module 12.3 Subscriber Identity Module SIM Card 13 Coin-Cell Battery 13.1 Removing the Coin-Cell Battery13.2 Installing the Coin-Cell Battery 14 Palm Rest 14.1 Removing the Palm RestDellTM XFR D630 Fully Rugged Notebook Service Manual 14.2 Installing the Palm Rest Underside of Palm Rest showing Touchpad Cable Route15 Wireless Local Area Network WLAN Cards 15.1 Removing the WLAN CardDellTM XFR D630 Fully Rugged Notebook Service Manual 15.2 Installing the WLAN Card 16 Modem 16.1 Removing the Modem17 Processor Thermal-Cooling Assembly 16.2 Installing the Modem17.1 Removing the Processor Thermal-Cooling Assembly 17.2 Installing the Processor Thermal-Cooling Assembly 18 Processor 18.1 Removing the Processor18.2 Installing the Processor 19 PC Card Reader 19.1 Removing the PC Card Cage 19.2 Installing the PC Card Cage 20 Speaker20.1 Removing the Speaker 20.2 Installing the Speaker 21 Fan21.1 Removing the Fan 21.2 Installing the Fan 22 System Board 22.1 Removing the System BoardDellTM XFR D630 Fully Rugged Notebook Service Manual DellTM XFR D630 Fully Rugged Notebook Service Manual System Board 22.2 Installing the System Board DellTM XFR D630 Fully Rugged Notebook Service Manual Three gaskets DellTM XFR D630 Fully Rugged Notebook Service Manual 23 Flashing the BIOS 23.1 Flashing the BIOS From a CD23.2 Flashing the BIOS From the Hard Drive 24 RF Passthru Board 24.1 Removing the RF Passthru Board24.2 Installing the RF Passthru Board 25 Bottom Chassis 25.1 Removing the Bottom Chassis25.2 Installing the Bottom Chassis 25.4 Installing the Modem Cable25.3 Removing the Modem Cable DellTM XFR D630 Fully Rugged Notebook Service Manual Modem Cable 2. Replace the system board see Installing the System BoardPage 106 of Revision A01