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Dell service manual DellTM XFR D630 Fully Rugged Notebook Service Manual

Models: D630

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DellTM XFR D630 Fully Rugged Notebook Service Manual

NOTICE: The card connector is keyed to ensure correct insertion. If you feel resistance, check the connector and realign the card.

NOTICE: Do not insert a Mobile Broadband network (WWAN) card into the WLAN card connector.

	1	WLAN card	2	antenna cable connectors

1 metal securing tabs (2)

NOTICE: To avoid damaging the WLAN card, never place cables on top of or under the card.

Page 82 of 106

Revision A01

Image 82

Dell service manual DellTM XFR D630 Fully Rugged Notebook Service Manual

Contents

Service Manual Fully Rugged NotebookDellTM XFR D630 Page 2 of DellTM XFR D630 Fully Rugged Notebook Service ManualNotes, Notices, and Cautions Revision A01STYLUS, TETHER AND CLIP DIRECTVUE TOUCH SCREEN DISPLAY OPTION Table of ContentsPROCESSOR THERMAL-COOLING ASSEMBLY INTERNAL CARD WITH BLUETOOTH WIRELESS TECHNOLOGYWIRELESS LOCAL AREA NETWORK WLAN CARDS FLASHING THE BIOSRF PASSTHRU BOARD BOTTOM CHASSIS1.2 Turning Off Your Computer 1 Before You Begin1.1 Recommended Tools 1.3 Before Working Inside Your ComputerDellTM XFR D630 Fully Rugged Notebook Service Manual PART NUMBER 1.4 Screw ChartSCREW IMAGE DESCRIPTION18416 18425 18424CSK SCREW M3 X 10 -BLACK CSK SCREW M2 X 10 -BLACK18429 18428CSK SCREW M2 X 8 -BLACK CSK SCREW M2 X 6 -BLACK18451 PAN HEAD SCREW M2.5X8 2 XBay Devices18591 186343 Hard Drive DellTM XFR D630 Fully Rugged Notebook Service Manual DellTM XFR D630 Fully Rugged Notebook Service Manual 4 Stylus, Tether and Clip DirectVue Touch Screen Display option 4.1 Replacing the Stylus ClipClose Up View of Installed Stylus Clip 5 Handle 4.2 Replacing the Stylus5.2 Installing the Handle 5.1 Removing the Handle6.1 Comms Door 6 Port Covers6.1.1 Removing the Comms Door 6.2 Docking Door 6.1.2 Installing the Comms Door6.2.1 Removing the Docking Door 3. Lift the Docking Door away from the notebook DellTM XFR D630 Fully Rugged Notebook Service Manual2. Remove the 2 brackets that secure the Docking Door Page 23 ofPage 24 of 6.2.2 Installing the Docking DoorDellTM XFR D630 Fully Rugged Notebook Service Manual Revision A016.3 VGA Door 6.3.1 Removing the VGA DoorPage 26 of DellTM XFR D630 Fully Rugged Notebook Service Manual3. Remove the VGA Door from the notebook Revision A016.3.2 Installing the VGA Door 6.4.1 Removing the Power Door 6.4 Power Door6.4.2 Installing the Power Door 6.5 XBay Door 6.5.1 Removing the XBay Door2. Remove the XBay Door from the notebook 6.5.2 Installing the XBay DoorDellTM XFR D630 Fully Rugged Notebook Service Manual Page 30 of6.6 Audio Ports/WiFi Door 6.6.1 Removing the Audio Ports/WiFi Door6.6.2 Installing the Audio Ports/WiFi Door 6.7 USB Side Door6.7.2 Installing the USB Side Door 6.7.1 Removing the USB Side Door6.8.1 Removing USB Rear Door 6.8 USB Rear DoorRevision A01 6.9 PC Card Slot Door 6.8.2 Installing USB Rear Door6.9.1 Removing the PC Card Slot Door 2. Remove the PC Card Slot Door from the notebook 6.9.2 Installing the PC Card Slot DoorDellTM XFR D630 Fully Rugged Notebook Service Manual Page 36 of7 Hinge Cover 7.1 Removing the Hinge CoverPage 38 of DellTM XFR D630 Fully Rugged Notebook Service ManualKeyboard/palm rest overlay Revision A018.1 Standard Keyboard 7.2 Installing the Hinge Cover8 Keyboards 8.1.1 Removing the Standard KeyboardXFR D630 Product Information Guide and in the XFR D630 User’s Guide 8.2 Rugged Keyboard 8.1.2 Installing the Standard Keyboard8.2.1 Removing the Rugged Keyboard DellTM XFR D630 Fully Rugged Notebook Service Manual DellTM XFR D630 Fully Rugged Notebook Service Manual Page 44 of 8.2.2 Installing the Rugged KeyboardDellTM XFR D630 Fully Rugged Notebook Service Manual Revision A011. KYBD, 87, US, ENG, RGD, XFR 2. Rubber keyboard stiffener bar DellTM XFR D630 Fully Rugged Notebook Service ManualInstallation Steps 3. CLMP, SPRT, PLMST, MET, BOTTOM, XFRPage 46 of DellTM XFR D630 Fully Rugged Notebook Service Manual4. Connect the keyboard backlight cable to the back of the keyboard Revision A01DellTM XFR D630 Fully Rugged Notebook Service Manual Page 48 of DellTM XFR D630 Fully Rugged Notebook Service Manual7. Assemble the keyboard onto the palmrest Revision A01DellTM XFR D630 Fully Rugged Notebook Service Manual DellTM XFR D630 Fully Rugged Notebook Service Manual 9 Memory 9.1 DIMM ADellTM XFR D630 Fully Rugged Notebook Service Manual 9.2 DIMM B DellTM XFR D630 Fully Rugged Notebook Service Manual 10 Display Assembly 10.1 Removing the Display Assembly DellTM XFR D630 Fully Rugged Notebook Service Manual DellTM XFR D630 Fully Rugged Notebook Service Manual ii. Slide the cables through the grommet DellTM XFR D630 Fully Rugged Notebook Service Manualb. To remove the left side grommet Page 59 of10.2 Installing the Display Assembly DellTM XFR D630 Fully Rugged Notebook Service Manual 10.3 Removing the Display Bezel PART NUMBER 10.4 Installing the Display Bezel10.5 Removing the Display Panel SCREW TYPEDellTM XFR D630 Fully Rugged Notebook Service Manual 10.6 Installing the Display Panel 10.8 Installing the Display Top Cover 10.7 Removing the Display Top Cover10.9 Removing the Display Latch 10.10 Installing the Display Latch 11 Internal Card with Bluetooth Wireless Technology11.1 Removing the Bluetooth Wireless Card 11.2 Installing the Bluetooth Wireless Card 12 WWAN, FCM & SIM Cards 12.1 Mobile Broadband Network WWAN CardWWAN card DellTM XFR D630 Fully Rugged Notebook Service Manualantenna cable connectors 1 metal securing tabsWWAN with Passthu Board & Passthru Cable 12.2 Flash Cache Module 12.2.1 Removing the Flash Cache Module12.2.2 Installing the Flash Cache Module 12.3 Subscriber Identity Module SIM Card 13 Coin-Cell Battery 13.1 Removing the Coin-Cell Battery13.2 Installing the Coin-Cell Battery 14 Palm Rest 14.1 Removing the Palm RestDellTM XFR D630 Fully Rugged Notebook Service Manual 14.2 Installing the Palm Rest Underside of Palm Rest showing Touchpad Cable Route15 Wireless Local Area Network WLAN Cards 15.1 Removing the WLAN CardDellTM XFR D630 Fully Rugged Notebook Service Manual 15.2 Installing the WLAN Card 16 Modem 16.1 Removing the Modem17 Processor Thermal-Cooling Assembly 16.2 Installing the Modem17.1 Removing the Processor Thermal-Cooling Assembly 17.2 Installing the Processor Thermal-Cooling Assembly 18 Processor 18.1 Removing the Processor18.2 Installing the Processor 19 PC Card Reader 19.1 Removing the PC Card Cage 20 Speaker 19.2 Installing the PC Card Cage20.1 Removing the Speaker 21 Fan 20.2 Installing the Speaker21.1 Removing the Fan 21.2 Installing the Fan 22 System Board 22.1 Removing the System BoardDellTM XFR D630 Fully Rugged Notebook Service Manual DellTM XFR D630 Fully Rugged Notebook Service Manual System Board 22.2 Installing the System Board DellTM XFR D630 Fully Rugged Notebook Service Manual Three gaskets DellTM XFR D630 Fully Rugged Notebook Service Manual 23.1 Flashing the BIOS From a CD 23 Flashing the BIOS23.2 Flashing the BIOS From the Hard Drive 24 RF Passthru Board 24.1 Removing the RF Passthru Board24.2 Installing the RF Passthru Board 25 Bottom Chassis 25.1 Removing the Bottom Chassis25.4 Installing the Modem Cable 25.2 Installing the Bottom Chassis25.3 Removing the Modem Cable Page 106 of DellTM XFR D630 Fully Rugged Notebook Service Manual Modem Cable2. Replace the system board see Installing the System Board Revision A01