Fully Rugged Notebook
Service Manual
DellTM XFR D630
DellTM XFR D630 Fully Rugged Notebook Service Manual
Notes, Notices, and Cautions
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STYLUS, TETHER AND CLIP DIRECTVUE TOUCH SCREEN DISPLAY OPTION
Table of Contents
INTERNAL CARD WITH BLUETOOTH WIRELESS TECHNOLOGY
WIRELESS LOCAL AREA NETWORK WLAN CARDS
PROCESSOR THERMAL-COOLING ASSEMBLY
FLASHING THE BIOS
RF PASSTHRU BOARD
BOTTOM CHASSIS
1 Before You Begin
1.1 Recommended Tools
1.2 Turning Off Your Computer
1.3 Before Working Inside Your Computer
DellTM XFR D630 Fully Rugged Notebook Service Manual
1.4 Screw Chart
SCREW IMAGE
PART NUMBER
DESCRIPTION
18416
18424
CSK SCREW M3 X 10 -BLACK
18425
CSK SCREW M2 X 10 -BLACK
18428
CSK SCREW M2 X 8 -BLACK
18429
CSK SCREW M2 X 6 -BLACK
18451
2 XBay Devices
18591
PAN HEAD SCREW M2.5X8
18634
3 Hard Drive
DellTM XFR D630 Fully Rugged Notebook Service Manual
DellTM XFR D630 Fully Rugged Notebook Service Manual
4 Stylus, Tether and Clip DirectVue Touch Screen Display option
4.1 Replacing the Stylus Clip
Close Up View of Installed Stylus Clip
5 Handle
4.2 Replacing the Stylus
5.2 Installing the Handle
5.1 Removing the Handle
6 Port Covers
6.1 Comms Door
6.1.1 Removing the Comms Door
6.1.2 Installing the Comms Door
6.2 Docking Door
6.2.1 Removing the Docking Door
DellTM XFR D630 Fully Rugged Notebook Service Manual
2. Remove the 2 brackets that secure the Docking Door
3. Lift the Docking Door away from the notebook
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6.2.2 Installing the Docking Door
DellTM XFR D630 Fully Rugged Notebook Service Manual
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6.3 VGA Door
6.3.1 Removing the VGA Door
DellTM XFR D630 Fully Rugged Notebook Service Manual
3. Remove the VGA Door from the notebook
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6.3.2 Installing the VGA Door
6.4 Power Door
6.4.1 Removing the Power Door
6.4.2 Installing the Power Door
6.5 XBay Door
6.5.1 Removing the XBay Door
6.5.2 Installing the XBay Door
DellTM XFR D630 Fully Rugged Notebook Service Manual
2. Remove the XBay Door from the notebook
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6.6 Audio Ports/WiFi Door
6.6.1 Removing the Audio Ports/WiFi Door
6.6.2 Installing the Audio Ports/WiFi Door
6.7 USB Side Door
6.7.2 Installing the USB Side Door
6.7.1 Removing the USB Side Door
6.8 USB Rear Door
6.8.1 Removing USB Rear Door
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6.8.2 Installing USB Rear Door
6.9 PC Card Slot Door
6.9.1 Removing the PC Card Slot Door
6.9.2 Installing the PC Card Slot Door
DellTM XFR D630 Fully Rugged Notebook Service Manual
2. Remove the PC Card Slot Door from the notebook
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7 Hinge Cover
7.1 Removing the Hinge Cover
DellTM XFR D630 Fully Rugged Notebook Service Manual
Keyboard/palm rest overlay
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7.2 Installing the Hinge Cover
8 Keyboards
8.1 Standard Keyboard
8.1.1 Removing the Standard Keyboard
XFR D630 Product Information Guide and in the XFR D630 User’s Guide
8.1.2 Installing the Standard Keyboard
8.2 Rugged Keyboard
8.2.1 Removing the Rugged Keyboard
DellTM XFR D630 Fully Rugged Notebook Service Manual
DellTM XFR D630 Fully Rugged Notebook Service Manual
8.2.2 Installing the Rugged Keyboard
DellTM XFR D630 Fully Rugged Notebook Service Manual
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DellTM XFR D630 Fully Rugged Notebook Service Manual
Installation Steps
1. KYBD, 87, US, ENG, RGD, XFR 2. Rubber keyboard stiffener bar
3. CLMP, SPRT, PLMST, MET, BOTTOM, XFR
DellTM XFR D630 Fully Rugged Notebook Service Manual
4. Connect the keyboard backlight cable to the back of the keyboard
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DellTM XFR D630 Fully Rugged Notebook Service Manual
DellTM XFR D630 Fully Rugged Notebook Service Manual
7. Assemble the keyboard onto the palmrest
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DellTM XFR D630 Fully Rugged Notebook Service Manual
DellTM XFR D630 Fully Rugged Notebook Service Manual
9 Memory
9.1 DIMM A
DellTM XFR D630 Fully Rugged Notebook Service Manual
9.2 DIMM B
DellTM XFR D630 Fully Rugged Notebook Service Manual
10 Display Assembly
10.1 Removing the Display Assembly
DellTM XFR D630 Fully Rugged Notebook Service Manual
DellTM XFR D630 Fully Rugged Notebook Service Manual
DellTM XFR D630 Fully Rugged Notebook Service Manual
b. To remove the left side grommet
ii. Slide the cables through the grommet
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10.2 Installing the Display Assembly
DellTM XFR D630 Fully Rugged Notebook Service Manual
10.3 Removing the Display Bezel
10.4 Installing the Display Bezel
10.5 Removing the Display Panel
PART NUMBER
SCREW TYPE
DellTM XFR D630 Fully Rugged Notebook Service Manual
10.6 Installing the Display Panel
10.8 Installing the Display Top Cover
10.7 Removing the Display Top Cover
10.9 Removing the Display Latch
11 Internal Card with Bluetooth Wireless Technology
10.10 Installing the Display Latch
11.1 Removing the Bluetooth Wireless Card
11.2 Installing the Bluetooth Wireless Card
12 WWAN, FCM & SIM Cards
12.1 Mobile Broadband Network WWAN Card
DellTM XFR D630 Fully Rugged Notebook Service Manual
antenna cable connectors
WWAN card
1 metal securing tabs
WWAN with Passthu Board & Passthru Cable
12.2 Flash Cache Module
12.2.1 Removing the Flash Cache Module
12.2.2 Installing the Flash Cache Module
12.3 Subscriber Identity Module SIM Card
13 Coin-Cell Battery
13.1 Removing the Coin-Cell Battery
13.2 Installing the Coin-Cell Battery
14 Palm Rest
14.1 Removing the Palm Rest
DellTM XFR D630 Fully Rugged Notebook Service Manual
14.2 Installing the Palm Rest
Underside of Palm Rest showing Touchpad Cable Route
15 Wireless Local Area Network WLAN Cards
15.1 Removing the WLAN Card
DellTM XFR D630 Fully Rugged Notebook Service Manual
15.2 Installing the WLAN Card
16 Modem
16.1 Removing the Modem
17 Processor Thermal-Cooling Assembly
16.2 Installing the Modem
17.1 Removing the Processor Thermal-Cooling Assembly
17.2 Installing the Processor Thermal-Cooling Assembly
18 Processor
18.1 Removing the Processor
18.2 Installing the Processor
19 PC Card Reader
19.1 Removing the PC Card Cage
19.2 Installing the PC Card Cage
20 Speaker
20.1 Removing the Speaker
20.2 Installing the Speaker
21 Fan
21.1 Removing the Fan
21.2 Installing the Fan
22 System Board
22.1 Removing the System Board
DellTM XFR D630 Fully Rugged Notebook Service Manual
DellTM XFR D630 Fully Rugged Notebook Service Manual System Board
22.2 Installing the System Board
DellTM XFR D630 Fully Rugged Notebook Service Manual Three gaskets
DellTM XFR D630 Fully Rugged Notebook Service Manual
23 Flashing the BIOS
23.1 Flashing the BIOS From a CD
23.2 Flashing the BIOS From the Hard Drive
24 RF Passthru Board
24.1 Removing the RF Passthru Board
24.2 Installing the RF Passthru Board
25 Bottom Chassis
25.1 Removing the Bottom Chassis
25.2 Installing the Bottom Chassis
25.4 Installing the Modem Cable
25.3 Removing the Modem Cable
DellTM XFR D630 Fully Rugged Notebook Service Manual Modem Cable
2. Replace the system board see Installing the System Board
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