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Dell service manual DellTM XFR D630 Fully Rugged Notebook Service Manual

Models: D630

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DellTM XFR D630 Fully Rugged Notebook Service Manual

5.Place connectors from the spliced cable and the backlight power cable in the recessed area of the thermal solution. Stack them and use a 2.5” piece of Kapton tape to hold them in place below the level of the palmrest.

Connectors should not stack above this level.

6.Assemble the keyboard stiffener bar into the slot above the power and audio buttons. Do this before assembling the keyboard to the palmrest.

Page 47 of 106

Revision A01

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Dell service manual DellTM XFR D630 Fully Rugged Notebook Service Manual

Contents

DellTM XFR D630 Fully Rugged NotebookService Manual Revision A01 DellTM XFR D630 Fully Rugged Notebook Service ManualNotes, Notices, and Cautions Page 2 ofTable of Contents STYLUS, TETHER AND CLIP DIRECTVUE TOUCH SCREEN DISPLAY OPTIONFLASHING THE BIOS INTERNAL CARD WITH BLUETOOTH WIRELESS TECHNOLOGYWIRELESS LOCAL AREA NETWORK WLAN CARDS PROCESSOR THERMAL-COOLING ASSEMBLYBOTTOM CHASSIS RF PASSTHRU BOARD1.3 Before Working Inside Your Computer 1 Before You Begin1.1 Recommended Tools 1.2 Turning Off Your ComputerDellTM XFR D630 Fully Rugged Notebook Service Manual DESCRIPTION 1.4 Screw ChartSCREW IMAGE PART NUMBER18416 CSK SCREW M2 X 10 -BLACK 18424CSK SCREW M3 X 10 -BLACK 18425CSK SCREW M2 X 6 -BLACK 18428CSK SCREW M2 X 8 -BLACK 1842918451 18634 2 XBay Devices18591 PAN HEAD SCREW M2.5X83 Hard Drive DellTM XFR D630 Fully Rugged Notebook Service Manual DellTM XFR D630 Fully Rugged Notebook Service Manual 4.1 Replacing the Stylus Clip 4 Stylus, Tether and Clip DirectVue Touch Screen Display optionClose Up View of Installed Stylus Clip 4.2 Replacing the Stylus 5 Handle5.1 Removing the Handle 5.2 Installing the Handle6.1.1 Removing the Comms Door 6 Port Covers6.1 Comms Door 6.2.1 Removing the Docking Door 6.1.2 Installing the Comms Door6.2 Docking Door Page 23 of DellTM XFR D630 Fully Rugged Notebook Service Manual2. Remove the 2 brackets that secure the Docking Door 3. Lift the Docking Door away from the notebookRevision A01 6.2.2 Installing the Docking DoorDellTM XFR D630 Fully Rugged Notebook Service Manual Page 24 of6.3.1 Removing the VGA Door 6.3 VGA DoorRevision A01 DellTM XFR D630 Fully Rugged Notebook Service Manual3. Remove the VGA Door from the notebook Page 26 of6.3.2 Installing the VGA Door 6.4.2 Installing the Power Door 6.4 Power Door6.4.1 Removing the Power Door 6.5.1 Removing the XBay Door 6.5 XBay DoorPage 30 of 6.5.2 Installing the XBay DoorDellTM XFR D630 Fully Rugged Notebook Service Manual 2. Remove the XBay Door from the notebook6.6.1 Removing the Audio Ports/WiFi Door 6.6 Audio Ports/WiFi Door6.7 USB Side Door 6.6.2 Installing the Audio Ports/WiFi Door6.7.1 Removing the USB Side Door 6.7.2 Installing the USB Side DoorRevision A01 6.8 USB Rear Door6.8.1 Removing USB Rear Door 6.9.1 Removing the PC Card Slot Door 6.8.2 Installing USB Rear Door6.9 PC Card Slot Door Page 36 of 6.9.2 Installing the PC Card Slot DoorDellTM XFR D630 Fully Rugged Notebook Service Manual 2. Remove the PC Card Slot Door from the notebook7.1 Removing the Hinge Cover 7 Hinge CoverRevision A01 DellTM XFR D630 Fully Rugged Notebook Service ManualKeyboard/palm rest overlay Page 38 of8.1.1 Removing the Standard Keyboard 7.2 Installing the Hinge Cover8 Keyboards 8.1 Standard KeyboardXFR D630 Product Information Guide and in the XFR D630 User’s Guide 8.2.1 Removing the Rugged Keyboard 8.1.2 Installing the Standard Keyboard8.2 Rugged Keyboard DellTM XFR D630 Fully Rugged Notebook Service Manual DellTM XFR D630 Fully Rugged Notebook Service Manual Revision A01 8.2.2 Installing the Rugged KeyboardDellTM XFR D630 Fully Rugged Notebook Service Manual Page 44 of3. CLMP, SPRT, PLMST, MET, BOTTOM, XFR DellTM XFR D630 Fully Rugged Notebook Service ManualInstallation Steps 1. KYBD, 87, US, ENG, RGD, XFR 2. Rubber keyboard stiffener barRevision A01 DellTM XFR D630 Fully Rugged Notebook Service Manual4. Connect the keyboard backlight cable to the back of the keyboard Page 46 ofDellTM XFR D630 Fully Rugged Notebook Service Manual Revision A01 DellTM XFR D630 Fully Rugged Notebook Service Manual7. Assemble the keyboard onto the palmrest Page 48 ofDellTM XFR D630 Fully Rugged Notebook Service Manual DellTM XFR D630 Fully Rugged Notebook Service Manual 9.1 DIMM A 9 MemoryDellTM XFR D630 Fully Rugged Notebook Service Manual 9.2 DIMM B DellTM XFR D630 Fully Rugged Notebook Service Manual 10 Display Assembly 10.1 Removing the Display Assembly DellTM XFR D630 Fully Rugged Notebook Service Manual DellTM XFR D630 Fully Rugged Notebook Service Manual Page 59 of DellTM XFR D630 Fully Rugged Notebook Service Manualb. To remove the left side grommet ii. Slide the cables through the grommet10.2 Installing the Display Assembly DellTM XFR D630 Fully Rugged Notebook Service Manual 10.3 Removing the Display Bezel SCREW TYPE 10.4 Installing the Display Bezel10.5 Removing the Display Panel PART NUMBERDellTM XFR D630 Fully Rugged Notebook Service Manual 10.6 Installing the Display Panel 10.7 Removing the Display Top Cover 10.8 Installing the Display Top Cover10.9 Removing the Display Latch 11.1 Removing the Bluetooth Wireless Card 11 Internal Card with Bluetooth Wireless Technology10.10 Installing the Display Latch 11.2 Installing the Bluetooth Wireless Card 12.1 Mobile Broadband Network WWAN Card 12 WWAN, FCM & SIM Cards1 metal securing tabs DellTM XFR D630 Fully Rugged Notebook Service Manualantenna cable connectors WWAN cardWWAN with Passthu Board & Passthru Cable 12.2.1 Removing the Flash Cache Module 12.2 Flash Cache Module12.2.2 Installing the Flash Cache Module 12.3 Subscriber Identity Module SIM Card 13.1 Removing the Coin-Cell Battery 13 Coin-Cell Battery13.2 Installing the Coin-Cell Battery 14.1 Removing the Palm Rest 14 Palm RestDellTM XFR D630 Fully Rugged Notebook Service Manual Underside of Palm Rest showing Touchpad Cable Route 14.2 Installing the Palm Rest15.1 Removing the WLAN Card 15 Wireless Local Area Network WLAN CardsDellTM XFR D630 Fully Rugged Notebook Service Manual 15.2 Installing the WLAN Card 16.1 Removing the Modem 16 Modem16.2 Installing the Modem 17 Processor Thermal-Cooling Assembly17.1 Removing the Processor Thermal-Cooling Assembly 17.2 Installing the Processor Thermal-Cooling Assembly 18.1 Removing the Processor 18 Processor18.2 Installing the Processor 19 PC Card Reader 19.1 Removing the PC Card Cage 20.1 Removing the Speaker 19.2 Installing the PC Card Cage20 Speaker 21.1 Removing the Fan 20.2 Installing the Speaker21 Fan 21.2 Installing the Fan 22.1 Removing the System Board 22 System BoardDellTM XFR D630 Fully Rugged Notebook Service Manual DellTM XFR D630 Fully Rugged Notebook Service Manual System Board 22.2 Installing the System Board DellTM XFR D630 Fully Rugged Notebook Service Manual Three gaskets DellTM XFR D630 Fully Rugged Notebook Service Manual 23.2 Flashing the BIOS From the Hard Drive 23 Flashing the BIOS23.1 Flashing the BIOS From a CD 24.1 Removing the RF Passthru Board 24 RF Passthru Board24.2 Installing the RF Passthru Board 25.1 Removing the Bottom Chassis 25 Bottom Chassis25.3 Removing the Modem Cable 25.2 Installing the Bottom Chassis25.4 Installing the Modem Cable Revision A01 DellTM XFR D630 Fully Rugged Notebook Service Manual Modem Cable2. Replace the system board see Installing the System Board Page 106 of