Part Number D301217X012 March
Flow Computer Division
Initial issue Mar-06
Issued Mar-06
Revision
Contents
K Type Thermocouple Input Modules
Switched Auxiliary Output AUXSW+ and Auxsw
Wiring the DC Power Input Module
Replacing the Internal Battery
Troubleshooting J and K Type Thermocouple Input Modules
Troubleshooting
Issued Mar-06
Proportional, Integral, and Derivative PID
Scope of Manual
Hardware
Issued Mar-06 General Information
ROC827 Base Unit without Expanded Backplane
Power Supply Module Module 1
ROC827 with One Expanded Backplane
Local Operator Interface LOI Local Port EIA-232RS-232D
Central Processor Unit CPU
Real-Time Clock RTC
Processor and Memory
System AI Function Normal Range Point Number
Diagnostic Monitoring
Options
System Analog Inputs
Firmware
FCC Information
Issued Mar-06 General Information
Issued Mar-06 General Information
Historical Database and Event & Alarm Log
Point vs -Point Addressing
Slot Number Logicals 16 pt Logicals 8 pt
Flow Calculations
Meter Runs and Stations
Automatic Self Tests
Low Power Modes
Function Sequence Table FST
Proportional, Integral, and Derivative PID
Roclink 800 Configuration Software
DS800 Development Suite Software
Expanded Backplane
Related Specification Sheets
Installation Requirements
Issued Mar-06 Installation and Use
Removing the ROC827 from the DIN Rail
Site Requirements
Environmental Requirements
Compliance with Hazardous Area Standards
Grounding Installation Requirements
Power Installation Requirements
6 I/O Wiring Requirements
Housing
Required Tools
Removing and Replacing End Caps
Removing and Installing Wire Channel Covers
To remove a module cover
Removing and Installing Module Covers
To install a module cover
Mounting the ROC827 on a DIN Rail
Side View of the ROC827
Installing the DIN Rail
Securing the ROC827 on the DIN Rail
DIN Rail Catch DIN Rail Mount
ROC800-Series Expanded Backplane EXP
Removing the ROC827 from the DIN Rail
Attaching an Expandable Backplane
Power connector on the EXP Backplane
Locking clips and tabs
Removing an Expandable Backplane
Central Processor Unit CPU
CPU Front View
CPU Number Definitions
CPU Connector Locations
Status LED Color Definitions Solution
Status LED Functions
Installing the CPU Module
Removing the CPU Module
Electronic components, resulting in interrupted operations
License Key
License Keys
Incorrect Correct
Installing a License Key
Removing a License Key
Startup and Operation
To remove a license key
Startup
Operation
Incorrect polarity can damage the ROC827
Power Input Module Descriptions
1 12-Volt DC Power Input Module PM-12
Issued Mar-06 Power Connections
Volt dc Power Input Module
Terminal Blocks Definition Volts DC
2 24-Volt DC Power Input Module PM-24
Volt dc Power Input Terminal Block Connections
Volt DC Power Input LED Fault Indicators
Auxiliary Output AUX+ and AUX
Volt dc Power Input LED Indicators
Green LED on when voltage is provided to backplane
Green LED on when voltage is provided to CPU
Other Equipment
Volt dc Auxiliary Power Wiring
Switched Auxiliary Output AUXSW+ and Auxsw
Determining Power Consumption
Process
Issued Mar-06 Power Connections
Estimated Power Consumption
Tuning the Configuration
Jumper set for +T @ 24 volts dc
Power Consumption of the Analog Input Modules
Used Cycle
Channel Channel’s mA current Draw from +T * 1.25
Channel Channel’s mA current Draw from +T
Power Consumption of the Analog Output Modules
Used Cycle AO Module Base
100 mA @ 12 volts dc 1200 mW
Used Cycle DI Module Base
Power Consumption of the Discrete Input Modules
Used Cycle Do Module
Power Consumption of the Discrete Output Modules
DOR Module
10. Power Consumption of the Discrete Output Relay Modules
Channel Per Active LED Maximum
PI Module
MVS Module
12. Power Consumption of the MVS Modules
Used Cycle RTD Module 65 mA @ 13.25 volts dc Table Total
13. Power Consumption of the RTD Modules
14. Power Consumption of the Thermocouple Modules
15. Power Consumption of the Hart Modules
Removing a Power Input Module
16. Power Consumption of Other Devices
Total
Installing a Power Input Module
Connecting the ROC827 to Wiring
Property damage
Volts dc Power Supply and BAT+ / BAT- Wiring
Wiring the DC Power Input Module
Amp Fuse
Wiring the External Batteries
Power Supply Terminal Block
Solar Regulator Panel Batteries
Issued Mar-06 Power Connections
17. Replacement Battery Types
Replacing the Internal Battery
Name Form Number Part Number
18. Power Input Module Specification Sheets
I/O Module Overview
Issued Mar-06 Input/Output Modules
Slot #2 or
Front View Side View
Slot #1 or
Comm
Installation
Installing an I/O Module
Earth ground
Removing an I/O Module
Analog Input Modules
Wiring I/O Modules
Current Loop Device 4-20mA
Precision +T 12 / 24 V dc Jumper Resistor
+T 12 / 24 V dc Jumper
Analog Output Modules
Field Wiring
Discrete Input Modules
Representative Internal Circuit
Discrete Output Modules
Discrete Input Module Field Wiring
With powered devices may cause improper operation or damage
Representative Internal Circuit Field Wiring
Discrete Output Relay Modules
Pulse Input Modules
10. Discrete Output Relay Module Field Wiring
11. Pulse Input J4 Jumper Set to +12
RTD Input Modules
Representative Field Wiring Internal Circuit
CH 1 REF Constant Current + CH 1 +
Connecting the RTD Wiring
RTD Signal Routing
Signal Terminal Designation
K Type Thermocouple Input Modules
RTD Wiring
Wire RTD Red Jumper Red
Terminal Wire RTD
De-calibration
15. Type J and K Thermocouple Wiring
Wiring United States Color Coding
Sheathed
Module to ground
Supported
I/O Module Specification Sheets
Issued Mar-06 Input/Output Modules
Communications Built-in on CPU Optional Module
Issued Mar-06 Communications
Communications Ports and Modules Overview
Built-in Communications and Optional Communication Modules
Signals Action
Communication LED Indicator Definitions
Example RS-485 Communications Module
Installing Communication Modules
Removing a Communications Module
Local Operator Interface LOI
Wiring Communications Modules
Ground Common Receive
Built-in LOI EIA-232 Signal Routing
RJ-45 to EIA-232 RS-232 Null-modem Cable Signal Routing
EIA-232 ROC800 RJ-45 Pins RS-232 On ROC800 Series
Brown Gray
Using the LOI
Ethernet Communications
Red Green
Signal Function
Ethernet Signal LEDs
BASE-T Crossover Cable
EIA-232 RS-232 Serial Communications
Lit when Comm2 data terminal ready is active
Built-in EIA-232 RS-232 Signal Routing Comm2
Signal LED Function
Lit when Comm2 ready to send is not active
Signal RS-485 Function Terminal
EIA-422 RS-422 Signal Routing Comm3, Comm4, and Comm5
10. EIA-485 RS-485 Signal Routing Comm3, Comm4, and Comm5
Signal RS-422 Function Terminal
Dial-up Modem Communications Module
12. EIA-485 RS-485 Module
Jumper Terminated Not Terminated TER Out Half Full
Tip Ring
14. Modem Signal Routing Comm3, Comm4, and Comm5
Signal Pin
13. RJ-11 Field Connections
Multi-Variable Sensor MVS Interface Modules
15. MVS Termination
Terminated Not Terminated Jumper
MVS Jumper J4 Shown Not Terminated
16. MVS Signal Routing Comm3, Comm4, and Comm5
Hart Interface Module
Issued Mar-06 Communications
Hart Channels 1 and 3 back side of board
Hart Interface Module Field Wiring
Hart Channels 2 and 4 front side of board
CH2 I/O Switch CH4 I/O Switch
D301213X012
17. Related Documentation
Troubleshooting J & K Type Thermocouple Input Modules
Issued Mar-06 Troubleshooting
Guidelines
Checklists
Serial Communications
2 I/O Point
Powering Up
Software
MVS Module
Procedures
Preserving Configuration and Log Data
Restarting the ROC827
Damage
Troubleshooting Analog Input Modules
Analog Input Module Typical Configuration Values
Select File Download
Value = Vmultimeter 1 ⎟ 4 * Span + Low Reading EU
Select Configuration I/O AI Points
Select Scanning Enabled and click Apply
Troubleshooting Analog Output Modules
Troubleshooting Discrete Input Modules
Select Configuration I/O AO Points
Troubleshooting Discrete Output Modules
Troubleshooting Discrete Output Relay Modules
Select Configuration I/O DI Points
Equipment Required
Troubleshooting Pulse Input Modules
Troubleshooting RTD Input Modules
Select Configuration I/O PI Points
Select Configuration I/O RTD Point
Troubleshooting J and K Type Thermocouple Input Modules
To test the thermocouple
To test the thermocouple module
Issued Mar-06 Troubleshooting
Issued Mar-06 Calibration
Calibration
Preparing for Calibration
Issued Mar-06 Calibration
Built-in I/O
Analog
Area
Attribute
Crosstalk
Configuration
Comm Module
Tree
Firmware
EIA-232
EIA-422
RS-422 EIA-485
Local Port
Highway Addressable Remote Transducer
Input
Input Register
Msec
Manual mode
MAC Address
Modbus
Protocol
Preset
Point
Point Type
System
RX or RXD
Script
Soft Points
Issued Mar-06 Glossary
Issued Mar-06 Index
Battery +12 V dc
Alarming
Diagnostic
Discrete Output Relay
Dc Power Supply and BAT+ / BAT
Wiring Dc Power Supply and CHG+ and CHG
Function Sequence Table FST Issued Mar-06 Index
Local Operator Interface
Installing
Fuse
EIA-422/485 RS-422/485 Communications
Specifications
Power Input modules
Public Switched Telephone Networks
Setup
Wiring
MVS Signal Routing Comm3, Comm4
Analog Input Module Typical Configuration
Using
Emerson Process Management Flow Computer Division