Connect the hot lead of the power supply to the black wire, the neutral lead to the white wire, and the ground wire to the green wire (See Figure 23).

A time clock controlling the filter pump should have a low- voltage Fireman’s Switch that switches off the heater at least 15 minutes before shutting off the pump.

 

White to White

 

 

Green (Ground)

 

Black to

to

 

Green (Ground)

 

Black

 

 

 

Cutout for

 

 

Conduit from

 

 

Fireman's Switch

 

 

 

Bonding

 

 

Wire

Bonding Lug

 

 

Bonding Wire

 

Wiring Harness

 

 

to Control Box

View From Below

 

View From Above

(Exterior)

Wire into bottom

(Interior)

 

 

of Junction-box

in Flexible Conduit

FIGURE 23: Field Wiring

FIREMAN’S SWITCH CONNECTION

NOTICE: If, while there is 120VAC connected to the heater, you touch either 120VAC terminal with any 24VAC wire that is connected to the control board (including the Fireman’s Switch jumper), you will immediately destroy the control board and void the warranty.

NOTICE: When using a timer and Fireman’s Switch, the heater’s power supply should come from the load side of the timer. The Fireman’s Switch completes the circuit for the low voltage safety switches. It DOES NOT get any power from the 115 volt power supply.

Connect the Fireman’s switch to the heater as follows:

1.Turn off power to heater at main circuit breaker panel.

2.Unbolt and remove the upper jacket halves (see Figure 3, Page 5).

3.Open control box cover (see Figure 24).

4.Remove the factory-installed jumper between the Fireman’s Switch terminals (see Figure 25).

5.Connect the wires between the Fireman’s Switch termi- nals on the heater and those on the time clock using

18 gauge wire with a minimum 3/64” thick insulation rated for a temperature rise of at least 105°C. Route the wires out through the knockout on the bottom of the Control Box. Use a 90° conduit el and conduit run out through the cutout on the Lower Enclosure, next to the Junction Box (see Figure 23).

BK

TRANS

 

 

 

 

 

Y

24VAC

SEC

PRIM

120VAC

 

 

 

 

 

Y

 

 

 

 

 

 

 

 

 

 

VAL TH IND GND 24VAC

24VAC

FS

THERMISTOR

FUSE

FUSE

 

 

 

OPERATING CONTROL

 

 

 

 

 

TRANS

BK

 

 

 

MEMBRANE PAD

 

 

 

 

JMP3

 

 

CONNECTION

 

 

 

 

 

 

ENABLE TOGGLE

 

 

 

 

 

 

 

1

DISABLE TOGGLE

VERSION 1 PAD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONTROL CENTER

SPA CONTROL

 

 

 

 

W

TRANS

 

 

 

 

Y

Y

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VENT

PRES

S

 

T

 

PILOT

 

TRANS

L1

F1

 

 

TERMINAL BOARD

 

 

 

TRANS

W

TRANS

F

 

 

S

 

 

I

 

 

 

R

W

 

W

 

E

I

L2

 

M FL

T

 

 

A

C

 

 

 

N

H

BM

W

 

S

 

 

 

NEUTRAL

Time Clock or Remote

BK

W

 

G

 

 

 

 

GND

(Purchase Separately –

Supplies Power to

Circulator Pump)

FIGURE 24: Open Control Box Cover

JUNCTION BOX

 

 

 

 

 

Fireman's Switch

(HOT)

(NEU)

(GND)

 

 

Completes the heater

 

 

Board Circuit.

 

 

 

 

 

24 Volt AC Control

120VAC

NEUTRAL

GROUND

 

 

DO NOT connect this

 

 

circuit to 115 Volt AC!

 

 

 

 

 

 

 

 

24VAC

FIGURE 25: Fireman’s Switch Connections

21

Page 21
Image 21
Five Star Sr200na, Sr200lp,, Sr333na, Sr333lp,, Sr400na, Sr400lp owner manual FIREMAN’S Switch Connection, Fuse