Heater Will Not Fire - C

Start

Is “SERVICE HEATER” LED

 

 

 

NO

 

 

 

 

“on”?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Turn off 120 VAC

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

power to heater for 5

 

 

 

 

 

 

 

 

 

seconds, and turn

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

back on.

 

 

 

 

 

 

 

 

 

Make sure tempera-

 

 

 

 

If any red diagnostic LED’s

 

NO

 

ture setting is above

YES

(AGS, AFS, SFS, HLS, PS, or

 

 

water temperature.

 

 

 

 

 

 

 

THERMISTOR) come “on”, go

 

 

 

Wait one minute.

 

 

 

 

 

 

 

 

 

 

 

 

 

to Pages 28 and 29.

 

 

 

Does heater fire and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONTINUE

 

 

 

stay on?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NO

 

 

 

 

NO

Did burner fire at all?

 

 

Did Blower come on?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YES

 

 

 

 

YES

NO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Go to “BURNER

 

 

 

Verify that gas is flow-

 

 

 

 

 

 

 

 

 

 

 

ing to burner during

 

 

 

 

 

TROUBLESHOOTING”

 

 

 

 

 

 

 

 

 

 

 

ignition try. Observe

 

 

 

 

(Page 30)

 

 

 

 

 

 

 

 

 

 

gas meter for move-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ment during ignition

 

NO

 

Go to “HEATER WILL NOT

 

YES

 

try (wait for about 30

 

 

 

 

 

seconds after calling

 

 

 

 

FIRE-D” (Page 27)

 

 

 

 

 

 

 

 

 

 

for heat).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Go to “INITIAL TROUBLESHOOTING”

Continue to observe heater for several minutes. Cycle heater on and off several times. Observe for delayed or rough ignition, poor combus- tion, premature extinction of flame, evidence of boiling, or operation of any diagnostic LED. Go to pertinent trou- bleshooting section if any malfunction is observed.

Replace Control Board.

Verify that gas supply is open all the way to Gas Valve, and Gas Valve knob is at “on” position.

Check for 24 VAC to Gas Valve terminals during ignition try. (Voltage appears about 24 seconds after call for heat). SEE NOTE 1.

Replace Ignition Control Module.

NO

Check for 24 VAC between VAL and GND terminals on Ignition Control Module.

SEE NOTE 1.

YES

Check for 24 VAC between VAL and GND terminals on Control Board. SEE NOTE 1.

NO

Fix wiring between VAL and GND terminals of Ignition Control Module and Control Board.

YES

YES

Check for 24 VAC between TH and GND terminals on Ignition Control Module.

SEE NOTE 2.

NO

YES

 

Check for 24 VAC

 

between TH and GND

NO

terminals on Control

 

Board. SEE NOTE 2.

 

Check for 24 VAC

YES

between GAS termi-

 

nals on Control

 

 

Board. SEE NOTE 1.

 

 

 

 

NO

Replace Control

Board.

YES

Replace Gas Valve with identical part.

Fix wiring between TH and GND terminals of Ignition Control Module and Control Board.

Replace Control Board.

Fix wiring between GAS ter- minals on Control Board and Gas Valve.

NOTE 1: Voltage appears about 24 seconds after call for heat, and may be on for only about 7 seconds.

NOTE 2: Voltage appears immedi- ately after call for heat, and may be on for only about 30 seconds.

26

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Five Star Sr200na, Sr200lp,, Sr333na, Sr333lp,, Sr400na, Sr400lp owner manual Heater Will Not Fire C