Diagnostic LED’s: AGS, AFS, HLS, PS, THERMISTOR

AGS or HLS “on”

Replace High Limit

 

 

Switch (HLS) or

 

YES

Automatic Gas

 

Shutoff (AGS)

 

 

 

 

 

 

 

 

 

CONTINUE

 

 

 

 

 

Verify that water flow rate is above minimum required for heater.

YES

Verify that inlet water temper- ature is below 104° F.

NO

NO

Service pump and filter to restore proper flow. After ser- vicing, verify proper operation of Pressure Switch (PS).

Replace thermistor or Control Board to correct overheating.

If problem persists, verify proper operation of Internal Bypass Valve and Thermal Governor, and check for Heat Exchanger blockage.

PS “on”

Verify that wiring is OK and pressure tap is not blocked. Re- place Pressure Switch

 

 

 

Verify that water flow rate is

NO

Service pump and filter to

 

 

 

above minimum required for

restore proper flow.

 

 

 

 

 

 

 

 

 

 

 

heater.

 

 

 

CONTINUE

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONTINUE Adjust Water Pressure Switch to close with pump running and open with pump off.

AFS “on”

Replace Blower.

Verify that wires BM and F1 are correctly connected at the terminal strip (see Heater Connection Diagram, Page 36).

YES

Disconnect wires F1 and F2 from Ignition Control Module and short them together. Does Blower come on?

Does Blower operate?

NO

YES Check for 120 VAC at Blower connector on ignition try.

 

 

 

 

 

NO

 

 

 

 

 

 

 

YES

Check for 24 VAC between

 

 

 

24 VAC and GND terminals

 

 

 

 

 

 

on Ignition Control Module on

 

 

 

ignition try. Check that IND

 

 

NO

wire is correctly connected.

 

 

 

 

 

 

 

 

 

 

 

NO

 

 

 

 

 

 

 

 

 

Verify correct connection of wiring between 24 VAC and IND terminals on Ignition Control Module and Control Board, and replace Control Board.

 

Connect correctly and retry.

NO

Does Blower start?

 

NO

Replace Blower. Does Blower

Start?

 

YES

Verify that there is no block-

 

 

age in Blower intake, Heat

 

 

 

 

Exchanger, and exhaust and

 

 

that exhaust is not too long

 

 

(see “Indoor Vent Installation”,

 

 

Page 15.

 

 

Verify correct connection of

 

 

wiring and that pressure taps

 

 

to AFS are OK.

 

 

Verify that vinyl tubing to AFS

 

 

and Blower is not misrouted,

 

 

kinked, disconnected, or

 

 

punctured.

 

 

Replace Air Flow Switch

 

 

(AFS).

 

 

If problem persists, replace

 

 

Blower.

 

 

 

YES

NO

YES

THERMISTOR “on”

 

 

Verify Thermistor wiring. If

 

 

 

 

OK, replace Thermistor.

 

 

 

 

 

 

Replace Ignition Control Module.

Do not jumper a safety switch to remedy a failed switch.

NOTE: ES1 is a spare and should be jumpered.

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Five Star Sr200na, Sr200lp,, Sr333na, Sr333lp,, Sr400na, Sr400lp Diagnostic LED’s AGS, AFS, HLS, PS, Thermistor