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Frymaster 1824/2424G manual 1.10.10 24GTI Oil Return/Filter System

Models: 1824/2424G

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24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES

1.10.10 24GTI Oil Return/Filter System

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Page 43

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Frymaster 1824/2424G manual 1.10.10 24GTI Oil Return/Filter System, 24G SERIES FLATBOTTOM GAS FRYERS SERVICE PROCEDURES

Contents

Service & Parts Manual 24-Hour Service HotlineModels SCF/SCFC 1824G, 2424G and 1824/2424G Systems with Built-In Filtration NON-CEPage CANADA COMPUTERS WHERE APPLICABLE FCCService & Parts Manual TABLE OF CONTENTS24G Series Flatbottom Gas Fryers Service & Parts Manual TABLE OF CONTENTS cont24G Series Flatbottom Gas Fryers CE ONLY Altitudes of 2000 feet or less 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES1.1 Functional Description NON-CE Altitudes of 2000 feet or lessPilot System Configuration 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURESElectronic Ignition Configuration 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES Control Optionscycle circuit where a switch alternately closes for approximately 4 seconds and opens for approximately 20 seconds. If the temperature is 150F 66C or above, the current flows through a heat circuit, bypassing the timer switch. In either case, current is supplied to the other leg of the heat relay coil, which then closes an electronic switch in the 24 VAC circuit to provide current to the ignition module 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES Thermatron Controller BoardLine voltage enters the interface board at terminals 1 and 3. The temperature controls potentiometer are connected to terminals 7, 8 and 9. The sensor probe circuit is connected to terminals 10 and 11. The high-limit and gas valve routes through terminal 12. Terminals 2 and 13 are jumped out. Terminals 5 and 6 are the melt-cycle disable circuit. The melt cycle is enabled unless terminals 5 and 6 are jumped out attempting to relocate a fryer for servicing 1.2 Accessing Fryers for ServicingSafety Components DANGER24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1.3 Cleaning the Gas Valve Vent Tube if applicable1.4 Adjusting Burner Manifold Gas Pressure This task should be performed by qualified service personnel only1.6 Calibrating the Thermatron Temperature Controller 1.5 Adjusting the Pilot Flame where applicable24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES electrical supply 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES1.7 Replacing Fryer Components 1.7.1 Remove/Replace Temperature Probe or High-Limit Thermostat24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1-10 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURESFrypot Bottom 1.7.2 Removing/Replacing Rocker Switchesprobe cannot be repositioned 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURESproceeding further 1.7.4 Replacing the Pilot Assembly or Direct Spark Ignitor1.7.4.1 Replacing Pilot Assembly 1.7.3 Replacing the Gas Valve DANGER24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1.7.5 Removing/Replacing Blower Assembly or Air Prover Switch24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 3. Replacing air prover switch1-15 1.7.6 Replacing the Frypot1.7.6.1 Frypot Baffle Inspection 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1.7.6.2 Frypot/Firebox Removal/Replacement Procedure1-16 1-17 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES If the Firebox Requires Replacement24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1.8 Troubleshooting and Problem Isolation24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1.8.1 Ignition Failures1. Problems related to the gas and/or electrical power supplies 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1.8.2 Improper Burner FunctioningThe primary causes of popping are DANGER MAKE SURE YOU ARE HOLDING THE INSULATED HANDLE OF THE SCREWDRIVERAND NOT THE BLADE. THE SPARKING CHARGE IS APPROXIMATELY 25,000 VOLTS 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURESShortening was solidified in the filter leaf or filter lines 1.8.3 Improper Temperature Control1.8.4 Filtration Problems 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES1. Disconnect power to the filter system 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1.8.5 Leakage1-25 Pilot will not ignite no 1.9 Troubleshooting Guideswhen the exhaust 1.9.1 Pilot Burner Malfunctions1.9.2 Main Burner Malfunctions power is present at theto temperature quickly temperature24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1.9.3 Indicator Lights1-28 805-1370 E 1.10 WIRING DIAGRAMS1.10.1 24G Series Single Fryers Non-CE without Boil-Out Switch 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1.10.2 24G Series Single Fryers, Non-CE with Boil-Out Switch24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES FLATBOTTOM GAS FRYERS 1 SERVICE PROCEDURESSingle Fryers - CE-Approved CHAPTER24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1.10.9 Wiring, Standing Pilot - SCFC Models805-1747C 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1.10.10 24GTI Oil Return/Filter SystemCOMPONENT 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST2.1 Blower Assembly and Combustion Air ITEM PART #2.2 Burner Manifold and Related Components 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LISTPilot Ignition Components 2.2 Burner Manifold and Related Components cont24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST Electronic Ignition Components24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST 2.3 Flue Caps, Top Caps, and Related ComponentsCOMPONENT 2.3 Flue Caps, Top Caps, and Related Components cont24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST ITEM PART #2.4.1 Cabinetry - SCFC Models 2.4 Common Cabinet Components SCFC Models24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST COMPONENT 2.4.1 Cabinetry - SCFC Models cont24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST ITEM PART #ITEM PART # 2.4.2 Door Assemblies and Component Parts - SCFC Models24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST Panel, Door Liner, Door Pin Assembly Spring Handle24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST 2.4.3 Control Panels, Wireways, and Related Components - SCFC Models1 106-2607SP 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST 2.4.4 Oil Return and Suction Manifolds - SCFC Models810-3088 2.4.4 Oil Return and Suction Manifolds - SCFC Models contPART # 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST1 106-8465SP 2.4.5 Filter Unit - SCFC Models24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST ITEM PART #24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST 2.4.6 Frypot, Drain, and Oil Return Components - SCFC ModelsCOMPONENT 2.4.6 Frypot, Drain, and Oil Return Components - SCFC Models cont24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST ITEM PART #2.5.1 Cabinetry - SCF Models 2.5 Previous Style SCF Models24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST COMPONENT 2.5.1 Cabinetry - SCF Models cont24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST PART #809-0413 Spacer, Nylon Universal Door Bushing 2.5.2 Door Assemblies and Component Parts - SCF Models24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST ITEM PART #24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST 2.5.3 Control Panels, Wireways, and Related Components - SCF ModelsNot illustrated 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST106-1823SP Hose 2.5.4 Oil Return and Suction Manifolds - SCF Models24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST Assembly1 810-2100 Motor, 120-230VAC ⅓-HP Filter Pump 2.5.4 Oil Return and Suction Manifolds - SCF Models cont24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST ITEM PART #2.5.4 Oil Return and Suction Manifolds - SCF Models cont 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LISTITEM PART # PART # 2.5.5 Filter Unit - SCF ModelsCaster, 2-inch Rigid use 810-2805 for 2-inch Swivel Caster 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST 2.5.6 Frypot, Drain, and Oil Return Components - SCF ModelsCOMPONENT 2.5.6 Frypot, Drain, and Oil Return Components - SCF Models cont24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST PART #COMPONENT 2.6 Drain Valve and Components24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST ITEM PART #24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST 2.7 Wiring Connectors, Pin Terminals, and Power CordsPower Cords Connectors 2-Pin Female 6-Pin Female 9-Pin FemaleCOMPONENT 2.8 Screws, Nuts, and Fasteners24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST ITEM PART #Part Number 44210ND90003 APPENDIX ND90 Built-In Filter System Components2-30 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LISTLINE PARTS APPENDIX ND90 Built-In Filter System Components cont24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST 2-31COMPONENT 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LISTAPPENDIX ND90 Built-In Filter System Components cont ITEM PART #FAX Parts SERVICE HOTLINEFrymaster/Dean, 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana Shipping Address 8700 Line Avenue, Shreveport, Louisiana