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Frymaster 1824/2424G manual

Models: 1824/2424G

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Manual background

Please read all sections of this manual and retain for future reference.

This product has been certified as commercial cooking equipment and MUST be installed by professional personnel as specified. Installation, maintenance and repairs should be performed by your FRYMASTER DEAN FACTORY AUTHORIZED SERVICE CENTER.

DANGER

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any

other cooking appliance.

DANGER

Instructions explaining procedures to be followed MUST be posted in a prominent location in the event the operator detects a gas leak. This information can be obtained from the local gas company or gas supplier.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.

DANGER

Safe and satisfactory operation of your equipment depends on proper installation. Installation MUST conform with local codes, or in absence of local codes, with the National Fuel Gas Code, ANSI Z223.1; The Natural Gas Installation Code, CAN/CGA-B149.1; The Propane Installation Code, CAN/CGA-B149.2; or The latest edition of the National Electric Code, N.F.P.A. 70.

NOTICE

IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.

DANGER

The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material. Additional information can be obtained in the filtration manual included with the system.

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Frymaster 1824/2424G manual

Contents

Systems with Built-In Filtration NON-CE 24-Hour Service HotlineModels SCF/SCFC 1824G, 2424G and 1824/2424G Service & Parts ManualPage COMPUTERS WHERE APPLICABLE FCC CANADA24G Series Flatbottom Gas Fryers TABLE OF CONTENTSService & Parts Manual 24G Series Flatbottom Gas Fryers TABLE OF CONTENTS contService & Parts Manual NON-CE Altitudes of 2000 feet or less 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES1.1 Functional Description CE ONLY Altitudes of 2000 feet or lessElectronic Ignition Configuration 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURESPilot System Configuration cycle circuit where a switch alternately closes for approximately 4 seconds and opens for approximately 20 seconds. If the temperature is 150F 66C or above, the current flows through a heat circuit, bypassing the timer switch. In either case, current is supplied to the other leg of the heat relay coil, which then closes an electronic switch in the 24 VAC circuit to provide current to the ignition module Control Options24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES Line voltage enters the interface board at terminals 1 and 3. The temperature controls potentiometer are connected to terminals 7, 8 and 9. The sensor probe circuit is connected to terminals 10 and 11. The high-limit and gas valve routes through terminal 12. Terminals 2 and 13 are jumped out. Terminals 5 and 6 are the melt-cycle disable circuit. The melt cycle is enabled unless terminals 5 and 6 are jumped out Thermatron Controller Board24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES DANGER 1.2 Accessing Fryers for ServicingSafety Components attempting to relocate a fryer for servicingThis task should be performed by qualified service personnel only 1.3 Cleaning the Gas Valve Vent Tube if applicable1.4 Adjusting Burner Manifold Gas Pressure 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1.5 Adjusting the Pilot Flame where applicable1.6 Calibrating the Thermatron Temperature Controller 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES electrical supply24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1.7.1 Remove/Replace Temperature Probe or High-Limit Thermostat1.7 Replacing Fryer Components 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1-1024G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1.7.2 Removing/Replacing Rocker Switchesprobe cannot be repositioned Frypot Bottom1.7.3 Replacing the Gas Valve DANGER 1.7.4 Replacing the Pilot Assembly or Direct Spark Ignitor1.7.4.1 Replacing Pilot Assembly proceeding further1.7.5 Removing/Replacing Blower Assembly or Air Prover Switch 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES3. Replacing air prover switch 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1.7.6 Replacing the Frypot1.7.6.1 Frypot Baffle Inspection 1-151-16 1.7.6.2 Frypot/Firebox Removal/Replacement Procedure24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1-17If the Firebox Requires Replacement 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES1.8 Troubleshooting and Problem Isolation 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES1. Problems related to the gas and/or electrical power supplies 1.8.1 Ignition Failures24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES The primary causes of popping are 1.8.2 Improper Burner Functioning24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES MAKE SURE YOU ARE HOLDING THE INSULATED HANDLE OF THE SCREWDRIVERAND NOT THE BLADE. THE SPARKING CHARGE IS APPROXIMATELY 25,000 VOLTS DANGER24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1.8.3 Improper Temperature Control1.8.4 Filtration Problems Shortening was solidified in the filter leaf or filter lines24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1. Disconnect power to the filter system1-25 1.8.5 Leakage24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1.9.1 Pilot Burner Malfunctions 1.9 Troubleshooting Guideswhen the exhaust Pilot will not ignite notemperature power is present at theto temperature quickly 1.9.2 Main Burner Malfunctions1-28 1.9.3 Indicator Lights24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1.10 WIRING DIAGRAMS1.10.1 24G Series Single Fryers Non-CE without Boil-Out Switch 805-1370 E1.10.2 24G Series Single Fryers, Non-CE with Boil-Out Switch 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES CHAPTER 1 SERVICE PROCEDURESSingle Fryers - CE-Approved FLATBOTTOM GAS FRYERS805-1747C 1.10.9 Wiring, Standing Pilot - SCFC Models24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1.10.10 24GTI Oil Return/Filter System 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURESITEM PART # 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST2.1 Blower Assembly and Combustion Air COMPONENT24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST 2.2 Burner Manifold and Related ComponentsElectronic Ignition Components 2.2 Burner Manifold and Related Components cont24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST Pilot Ignition Components2.3 Flue Caps, Top Caps, and Related Components 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LISTITEM PART # 2.3 Flue Caps, Top Caps, and Related Components cont24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST COMPONENT24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST 2.4 Common Cabinet Components SCFC Models2.4.1 Cabinetry - SCFC Models ITEM PART # 2.4.1 Cabinetry - SCFC Models cont24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST COMPONENTPanel, Door Liner, Door Pin Assembly Spring Handle 2.4.2 Door Assemblies and Component Parts - SCFC Models24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST ITEM PART #2.4.3 Control Panels, Wireways, and Related Components - SCFC Models 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST 1 106-2607SP2.4.4 Oil Return and Suction Manifolds - SCFC Models 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST 2.4.4 Oil Return and Suction Manifolds - SCFC Models contPART # 810-3088ITEM PART # 2.4.5 Filter Unit - SCFC Models24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST 1 106-8465SP2.4.6 Frypot, Drain, and Oil Return Components - SCFC Models 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LISTITEM PART # 2.4.6 Frypot, Drain, and Oil Return Components - SCFC Models cont24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST COMPONENT24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST 2.5 Previous Style SCF Models2.5.1 Cabinetry - SCF Models PART # 2.5.1 Cabinetry - SCF Models cont24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST COMPONENTITEM PART # 2.5.2 Door Assemblies and Component Parts - SCF Models24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST 809-0413 Spacer, Nylon Universal Door Bushing2.5.3 Control Panels, Wireways, and Related Components - SCF Models 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST Not illustratedAssembly 2.5.4 Oil Return and Suction Manifolds - SCF Models24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST 106-1823SP HoseITEM PART # 2.5.4 Oil Return and Suction Manifolds - SCF Models cont24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST 1 810-2100 Motor, 120-230VAC ⅓-HP Filter PumpITEM PART # 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST2.5.4 Oil Return and Suction Manifolds - SCF Models cont 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST 2.5.5 Filter Unit - SCF ModelsCaster, 2-inch Rigid use 810-2805 for 2-inch Swivel Caster PART #2.5.6 Frypot, Drain, and Oil Return Components - SCF Models 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LISTPART # 2.5.6 Frypot, Drain, and Oil Return Components - SCF Models cont24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST COMPONENTITEM PART # 2.6 Drain Valve and Components24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST COMPONENTConnectors 2-Pin Female 6-Pin Female 9-Pin Female 2.7 Wiring Connectors, Pin Terminals, and Power CordsPower Cords 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LISTITEM PART # 2.8 Screws, Nuts, and Fasteners24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST COMPONENT24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST APPENDIX ND90 Built-In Filter System Components2-30 Part Number 44210ND900032-31 APPENDIX ND90 Built-In Filter System Components cont24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST LINE PARTSITEM PART # 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LISTAPPENDIX ND90 Built-In Filter System Components cont COMPONENTShipping Address 8700 Line Avenue, Shreveport, Louisiana SERVICE HOTLINEFrymaster/Dean, 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana FAX Parts