Manuals / Frymaster / Kitchen Appliance / Fryer

Frymaster 1824/2424G manual Wiring Diagrams, 24G SERIES FLATBOTTOM GAS FRYERS SERVICE PROCEDURES

Models: 1824/2424G

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24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES

1.10 WIRING DIAGRAMS

Note: The diagrams in this section depict wiring as of the date of manual publication. It may not reflect design changes made to the equipment after publication. Always refer to the wiring diagram affixed to the unit when actually troubleshooting this equipment.

1.10.1 24G Series Single Fryers: Non-CE without Boil-Out Switch

805-1370 E

1-29

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Frymaster 1824/2424G manual Wiring Diagrams, 1.10.1 24G Series Single Fryers Non-CE without Boil-Out Switch, 805-1370 E

Contents

Systems with Built-In Filtration NON-CE 24-Hour Service HotlineModels SCF/SCFC 1824G, 2424G and 1824/2424G Service & Parts ManualPage COMPUTERS WHERE APPLICABLE FCC CANADAService & Parts Manual TABLE OF CONTENTS24G Series Flatbottom Gas Fryers Service & Parts Manual TABLE OF CONTENTS cont24G Series Flatbottom Gas Fryers NON-CE Altitudes of 2000 feet or less 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES1.1 Functional Description CE ONLY Altitudes of 2000 feet or lessPilot System Configuration 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURESElectronic Ignition Configuration 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES Control Optionscycle circuit where a switch alternately closes for approximately 4 seconds and opens for approximately 20 seconds. If the temperature is 150F 66C or above, the current flows through a heat circuit, bypassing the timer switch. In either case, current is supplied to the other leg of the heat relay coil, which then closes an electronic switch in the 24 VAC circuit to provide current to the ignition module 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES Thermatron Controller BoardLine voltage enters the interface board at terminals 1 and 3. The temperature controls potentiometer are connected to terminals 7, 8 and 9. The sensor probe circuit is connected to terminals 10 and 11. The high-limit and gas valve routes through terminal 12. Terminals 2 and 13 are jumped out. Terminals 5 and 6 are the melt-cycle disable circuit. The melt cycle is enabled unless terminals 5 and 6 are jumped out DANGER 1.2 Accessing Fryers for ServicingSafety Components attempting to relocate a fryer for servicingThis task should be performed by qualified service personnel only 1.3 Cleaning the Gas Valve Vent Tube if applicable1.4 Adjusting Burner Manifold Gas Pressure 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES1.6 Calibrating the Thermatron Temperature Controller 1.5 Adjusting the Pilot Flame where applicable24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES electrical supply1.7 Replacing Fryer Components 1.7.1 Remove/Replace Temperature Probe or High-Limit Thermostat24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1-1024G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1.7.2 Removing/Replacing Rocker Switchesprobe cannot be repositioned Frypot Bottom1.7.3 Replacing the Gas Valve DANGER 1.7.4 Replacing the Pilot Assembly or Direct Spark Ignitor1.7.4.1 Replacing Pilot Assembly proceeding further1.7.5 Removing/Replacing Blower Assembly or Air Prover Switch 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES3. Replacing air prover switch 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1.7.6 Replacing the Frypot1.7.6.1 Frypot Baffle Inspection 1-1524G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1.7.6.2 Frypot/Firebox Removal/Replacement Procedure1-16 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1-17If the Firebox Requires Replacement 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES1.8 Troubleshooting and Problem Isolation 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1.8.1 Ignition Failures1. Problems related to the gas and/or electrical power supplies 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1.8.2 Improper Burner FunctioningThe primary causes of popping are 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES MAKE SURE YOU ARE HOLDING THE INSULATED HANDLE OF THE SCREWDRIVERAND NOT THE BLADE. THE SPARKING CHARGE IS APPROXIMATELY 25,000 VOLTS DANGER24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1.8.3 Improper Temperature Control1.8.4 Filtration Problems Shortening was solidified in the filter leaf or filter lines24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1. Disconnect power to the filter system24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1.8.5 Leakage1-25 1.9.1 Pilot Burner Malfunctions 1.9 Troubleshooting Guideswhen the exhaust Pilot will not ignite notemperature power is present at theto temperature quickly 1.9.2 Main Burner Malfunctions24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1.9.3 Indicator Lights1-28 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1.10 WIRING DIAGRAMS1.10.1 24G Series Single Fryers Non-CE without Boil-Out Switch 805-1370 E1.10.2 24G Series Single Fryers, Non-CE with Boil-Out Switch 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES CHAPTER 1 SERVICE PROCEDURESSingle Fryers - CE-Approved FLATBOTTOM GAS FRYERS24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1.10.9 Wiring, Standing Pilot - SCFC Models805-1747C 1.10.10 24GTI Oil Return/Filter System 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURESITEM PART # 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST2.1 Blower Assembly and Combustion Air COMPONENT24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST 2.2 Burner Manifold and Related ComponentsElectronic Ignition Components 2.2 Burner Manifold and Related Components cont24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST Pilot Ignition Components2.3 Flue Caps, Top Caps, and Related Components 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LISTITEM PART # 2.3 Flue Caps, Top Caps, and Related Components cont24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST COMPONENT2.4.1 Cabinetry - SCFC Models 2.4 Common Cabinet Components SCFC Models24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST ITEM PART # 2.4.1 Cabinetry - SCFC Models cont24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST COMPONENTPanel, Door Liner, Door Pin Assembly Spring Handle 2.4.2 Door Assemblies and Component Parts - SCFC Models24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST ITEM PART #2.4.3 Control Panels, Wireways, and Related Components - SCFC Models 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST 1 106-2607SP2.4.4 Oil Return and Suction Manifolds - SCFC Models 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST 2.4.4 Oil Return and Suction Manifolds - SCFC Models contPART # 810-3088ITEM PART # 2.4.5 Filter Unit - SCFC Models24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST 1 106-8465SP2.4.6 Frypot, Drain, and Oil Return Components - SCFC Models 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LISTITEM PART # 2.4.6 Frypot, Drain, and Oil Return Components - SCFC Models cont24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST COMPONENT2.5.1 Cabinetry - SCF Models 2.5 Previous Style SCF Models24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST PART # 2.5.1 Cabinetry - SCF Models cont24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST COMPONENTITEM PART # 2.5.2 Door Assemblies and Component Parts - SCF Models24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST 809-0413 Spacer, Nylon Universal Door Bushing2.5.3 Control Panels, Wireways, and Related Components - SCF Models 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST Not illustratedAssembly 2.5.4 Oil Return and Suction Manifolds - SCF Models24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST 106-1823SP HoseITEM PART # 2.5.4 Oil Return and Suction Manifolds - SCF Models cont24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST 1 810-2100 Motor, 120-230VAC ⅓-HP Filter Pump2.5.4 Oil Return and Suction Manifolds - SCF Models cont 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LISTITEM PART # 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST 2.5.5 Filter Unit - SCF ModelsCaster, 2-inch Rigid use 810-2805 for 2-inch Swivel Caster PART #2.5.6 Frypot, Drain, and Oil Return Components - SCF Models 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LISTPART # 2.5.6 Frypot, Drain, and Oil Return Components - SCF Models cont24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST COMPONENTITEM PART # 2.6 Drain Valve and Components24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST COMPONENTConnectors 2-Pin Female 6-Pin Female 9-Pin Female 2.7 Wiring Connectors, Pin Terminals, and Power CordsPower Cords 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LISTITEM PART # 2.8 Screws, Nuts, and Fasteners24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST COMPONENT24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST APPENDIX ND90 Built-In Filter System Components2-30 Part Number 44210ND900032-31 APPENDIX ND90 Built-In Filter System Components cont24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST LINE PARTSITEM PART # 24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LISTAPPENDIX ND90 Built-In Filter System Components cont COMPONENTShipping Address 8700 Line Avenue, Shreveport, Louisiana SERVICE HOTLINEFrymaster/Dean, 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana FAX Parts