Page i
640t – Installation and Operating Instructions
1. Safety
Warnings .................................................................1-1
General ....................................................................1-1
Electrical ..................................................................1-2
2. Warranty
Limited 90-Day Warranty ........................................2-1
For European Union Residents Only .......................2-1
3. Specifications
Specications ..........................................................3 -1
FCC Note ................................................................ 3-2
Canada Class A Notice - Avis Canada, Classe A . 3-2
Modications .......................................................... 3-2
4. Installation
Prior to Installation .................................................4-1
Installation ..............................................................4-1
5. Feature guide
Film Shafts ............................................................. 5-1
Idler Bars ................................................................5-2
A. Upper Idler .......................................................5-2
B. Lower Idler .......................................................5-2
Rollers and Safety Sensor ..................................... 5-2
A. Upper Main Roller ............................................5-2
B. Lower Main Roller ............................................5-2
C. Safety Sensor ..................................................5-2
Emergency Stop and Table ....................................5-3
A. Table Interlock Hole ........................................5-3
B. Table Interlock ................................................5-3
C. Emergency Stop ..............................................5-3
D. Front Feed Table .............................................. 5-3
Control Panel and Print Clamp ..............................5-3
A. Control Panel & Display ...................................5-3
B. Print Clamp Lock Release Latch .....................5-3
Tension Controls ....................................................5-4
A. Release Liner Tension Knob ............................5-4
B. Upper Film Tension Knob and Brake ..............5-4
C. Media Rewinder Tension Knob .......................5-4
D. Lower Film Tension Knob and Brake ...............5-4
Roller Pressure Handle .........................................5-4
A. Mounting & Laminating Presets ...................... 5-4
B. Roller Pressure Handle ....................................5-4
Media Core Adapter ..............................................5-5
Rewinder ................................................................5-5
A. Rewinder Core Adapters .................................5-5
B. Rewinder Shaft ................................................5-5
C. Rewinder Cardboard Tube ..............................5-5
D. Core Chucks ....................................................5-5
E. Unwind/Supply Shaft .......................................5-5
Power .....................................................................5-6
A. On/Off Power Switch .......................................5-6
B. Circuit Breaker .................................................5-6
C. Nomenclature Plate .........................................5-6
Power Cord and Foot Switch .................................5-6
A. Power Cord ......................................................5-6
B. Foot Switch ......................................................5-6
Control Panel ..........................................................5-7
Temp Section .......................................................5-7
Speed Section ..................................................... 5-7
6. Operation
General Operation ..................................................6-1
Loading Film ...........................................................6-2
Removing and Installing the Print Clamp ............ 6-3
Removing and Installing the Feed Table ..............6-3
Loading Film Onto the Supply Shafts ..................6-4
Threading Film with a Threading Card .................6-5
Loading Film by Tacking New Film to Existing Film 6-7
Decaling in Two Passes .........................................6-8
Mounting ................................................................6-9
Tips For Threading Pressure Sensitive Adhesive .....
(PSA) Film .............................................................6-9
Pre-Coating Boards .............................................6-9
Mounting Only ......................................................6-9
Film Alignment and Tension ..................................6-10
Film Alignment ....................................................6-10
Film Tension ........................................................6-10
Clearing a Film Jam (Wrap-up) ...........................6-11
Lamination Guide .................................................6-12
7. Operator Maintenance
Caring for the 640t Laminator .................................7-1
Cleaning The Rollers .............................................7-1
Troubleshooting ......................................................7-2
Notes .......................................................................7-3
Tab l e o f Co n T e n T s