Operation

ORCA-IV Image Transfer Laminator Operation Manual

 

 

5HDU &RQWURO 3DQHO

 

 

 

 

 

 

7

Pull Roll Torque

 

 

 

 

 

 

 

ON/OFF

 

 

psi

kPa

psi

kPa

8

Roll Pull Force

 

 

90

630

90

630

 

 

100

700

100

700

 

 

 

 

80

560

80

560

 

Adjustment/Display

Pull Roll

1

70

490

70

490

 

 

60

420

60

420

 

 

Pressure

 

50

350

50

350

 

 

 

40

280

40

280

 

 

Display

 

30

210

30

210

 

 

 

 

20

140

20

140

 

 

Main Roll

2

10

70

10

70

9

Pull Roll

 

 

 

 

UP/DOWN

3

 

 

 

 

10

UP/DOWN

Pull Roll

 

 

 

 

Pull Roll Torque

Pressure

 

 

 

 

 

 

Adjustment

Adjustment

 

 

 

 

 

11

 

 

 

 

 

 

 

Cooling Fan

 

 

 

 

 

 

 

ON/OFF

GBC Logo 4

 

PRO-TECH

 

 

 

 

Automatic/Manual

 

 

 

 

 

12

Accumulator

Mode Control

5

 

 

 

 

Speed/

 

 

0 0 0 0

1 2 3 4

13

Reset

 

 

 

Speed/

Accumulator

 

 

 

 

 

 

Accumulator

Display

 

 

 

 

 

 

 

 

 

 

 

 

Toggle

 

 

 

 

 

 

 

Speed

6

 

 

 

 

14

Motion Control

 

 

 

 

 

 

FORWARD/

Adjustment

 

 

 

 

 

 

 

 

 

 

 

 

STOP/REVERSE

 

 

 

 

 

 

 

Figure 3-7: Rear Control Panel

1.PULL ROLL PRESSURE DISPLAY - Displays the air pressure pushing the upper pull roll down.

2.MAIN ROLL UP/DOWN - Sets the upper main roll to the up (load) or down (operate) position.

3.PULL ROLL PRESSURE CONTROL - Varies the air pressure fed to the cylinders that drive the upper pull roll down.

4.GBC LOGO AUTOMATIC/MANUAL MODE CONTROL -Toggles between Automatic Tension and Manual Tension mode. In Automatic Tension mode, the system automatically adjusts the brake/ clutch pressure. In Manual Tension mode the sys- tem doesn’t automatically adjust these pressures (indicated by an H or L in the accumulator dis- play). In the Automatic Tension mode with the motor stopped, setting a web force (tension) for either a clutch or brake loads that force into the internal computer, which then automatically adjusts the air pressure sent to the clutch/brake to obtain the required web tension based on the roll size. When you enter the setting and then turn the motor on, the indicator changes from reading the web force to the actual pressure sent to the brake to attain the required web force calculated for that roll size. In Manual Tension mode the display reads actual pressure sent to the clutch/brake. This pres- sure stays set until you change it. The computer will not override your setting or change the display.

5.SPEED/ACCUMULATOR DISPLAY - Dis- plays either the accumulator or speed, depending on which you have selected with the SPEED/ ACCUMULATOR TOGGLE. A letter in the dis- play before the speed readout indicates the mode of operation:

H - Manual mode with the preheater off. P - Automatic mode with the preheater on. L - Manual mode with the preheater on.

No letter - Automatic mode with the preheater off. The following codes alert you to machine status:

.0 - The machine is reset and ready to be started. 8888 - Main power has just been turned on and the main reset has not yet been pressed.

In addition to these codes, if an emergency stop button or kick cable is activated, the decimal point will no longer be displayed (for example, 3.0 would change to 3 0). Simply resetting the emergency stop button or kick cable does not change the display. You must also press the main machine reset button for display to read .0 indicating the machine is ready to be started. Note that you must reset the emergency stop button or kick cable before press- ing the main machine reset or the machine will not be reset.

6.SPEED ADJUSTMENT - Adjusts the speed of the machine from zero to maximum as the control is turned clockwise. Turn control knob slowly for best results.

7.PULL ROLL TORQUE ON/OFF - Allows you to turn the pull roll clutch (torque) pressure on or off without changing the pressure settings.

8.PULL ROLL PULL FORCE DISPLAY - Dis- plays the air pressure of the clutch (torque or pull force).

9.PULL ROLL UP/DOWN - Sets the pull roll to the up (load) or down (operate) position.

10.PULL ROLL TORQUE CONTROL - Varies the air pressure fed to the clutch that drives the lower pull roll.

11.COOLING FAN ON/OFF - Turns the cooling fan on or off. Push once to turn only the cooling idlers on, push again to turn only the cooling tubes on, push a third time to turn both cooling idlers and cooling tubes on, and push a fourth time for all cooling off.

3-8

© GBC Pro-Tech 1998 October