ORCA-IV Image Transfer Laminator Operation Manual

Maintenance and Troubleshooting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Problem

Problem

 

Possible Cause

 

 

Corrective Action

Number

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25

I pressed the totalizer-reset

a.

Is the machine reset?

 

a.

Reset the machine. See "Machine

 

push button while in total-

b.

Is there a problem with the key-

 

Reset Procedure" on page 3-3.

 

 

pad?

 

b.

Check/tighten the connector to

 

izer mode, and it did not

 

 

 

c. Is there a software problem?

 

 

the keypad.

 

reset and other buttons on

 

 

 

 

 

 

c.

Call Technical Support.

 

the panel do not work either,

 

 

 

 

 

 

 

 

 

 

but the controls on the other

 

 

 

 

 

 

panel work.

 

 

 

 

 

 

 

 

 

 

 

26

My air supply is 100 psi, but

a.

Has the display panel been cali-

a.

Call Technical Support.

 

my control panel reads less

 

brated?

 

b.

Call Technical Support.

 

b.

Is the pressure transducer faulty?

 

 

 

than 100 psi.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

27

When I operate the machine

a.

This is a normal safety function.

a.

No corrective action necessary.

 

in reverse, an alarm goes off.

 

 

 

 

 

 

 

 

 

 

 

28

An alarm sounds rapidly

a.

Main rolls are down, and the rolls

a.

Raise the rolls or run the machine

 

after a 10 second delay.

 

are not turning.

 

 

at a slow speed to increase the life

 

 

 

 

 

of the rolls.

 

 

 

 

 

 

 

 

 

 

 

 

29

After 55 minutes of no activ-

a.

The main roll is in the up position

a.

If you’re not using the machine,

 

ity, a 4 beep alarm sounds,

 

and the temperature controller is

 

turn the temperature controller

 

 

on.

 

 

off, or lower the roll and run the

 

followed by a 30 second

 

 

 

 

 

 

 

 

machine at a slow speed. Failure

 

delay

 

 

 

 

 

 

 

 

 

to do this will reduce the life of

 

 

 

 

 

 

 

 

 

 

 

 

your rolls and may cause perma-

 

 

 

 

 

 

nent damage.

 

 

 

 

 

 

30

The alarm does not come on

a.

Is there a technical problem with

a.

Contact Technical Support.

 

for the conditions outlined

 

the alarm?

 

 

 

 

 

 

 

 

 

 

above.

 

 

 

 

 

 

 

 

 

 

 

 

31

When the rolls are stopped, I

a.

Are the e-stop push buttons

 

a.

See problem 12.

 

pressed the switch to adjust

 

pressed and the kick cables reset?

b.

Reset the machine. See "Machine

 

b.

Is the machine reset?

 

 

Reset Procedure" on page 3-3.

 

the pressure to the brakes or

 

 

 

 

 

 

 

 

 

clutches, and nothing hap-

 

 

 

 

 

 

pened.

 

 

 

 

 

 

 

 

 

 

 

32

When the rolls are moving, I

a.

This may be normal. When the

a.

Push and release button (do not

 

pressed the switches to

 

machine is running the computer

 

hold). Try manual mode.

 

 

takes over the settings and adjusts

 

 

 

adjust the pressure to the

 

 

 

 

 

the pressure to the brakes and

 

In automatic mode with the motor

 

brakes and clutches, and

 

 

 

 

clutches. The change that you

 

off, set the web force. When it

 

nothing happens.

 

 

 

 

attempted to make may have been

 

starts to run, see calculated pres-

 

 

 

 

 

 

 

too small to see on the gauge as a

 

sure sent to brake for that

 

 

 

percent allowable pressure for

 

required web force. Even though

 

 

 

that size roll.

 

 

you do not see a large increase in

 

 

 

 

 

 

the pressure on the display, feel

 

 

 

 

 

 

the web tension manually to see if

 

 

 

 

 

 

the brake tension has changed.

 

 

 

 

 

 

 

33

I pressed the motor forward

a.

Are the shafts locked in?

 

a.

Close the doors and lock in the

 

push button and the arrow

 

 

 

 

shafts, then try the motor.

 

 

 

 

 

 

 

light did not come on.

 

 

 

 

 

 

 

 

 

 

 

 

© GBC Pro-Tech 1998 October

4-11