Troubleshooting

Hose Heat System

PROBLEM

CAUSE

SOLUTION

 

 

 

 

 

 

 

Ambient temperature is too cold.

Use auxiliary hose heat system.

 

 

 

Hose heats but heats slower than

FTS failed or not installed correctly.

Check FTS, page 11.

 

 

usual or it does not reach tempera-

Low supply voltage.

Verify line voltage. Low line voltage

ture.

 

significantly reduces power available

 

 

 

 

to hose heat system, affecting longer

 

 

hose lengths.

 

 

 

 

A and B setpoints too low.

Increase A and B setpoints. Hose is

 

 

designed to maintain temperature,

 

 

not to increase it.

 

 

 

 

Ambient temperature is too cold.

Increase A and B setpoints to

 

 

increase fluid temperature and keep

 

 

it steady.

 

 

 

Hose does not maintain temperature

Flow too high.

Use smaller mix chamber. Decrease

while spraying.

 

pressure.

Hose was not fully preheated.

Wait for hose to heat to correct tem-

 

 

 

perature before spraying.

 

 

 

 

Low supply voltage.

Verify line voltage. Low line voltage

 

 

significantly reduces power available

 

 

to hose heat system, affecting longer

 

 

hose lengths.

 

 

 

 

A and/or B heaters are overheating

Check primary heaters for either a

 

material.

thermocouple problem or a failed ele-

 

 

ment attached to thermocouple, page

 

 

11.

 

 

 

Hose temperature exceeds setpoint.

Faulty thermocouple connections.

Verify that all FTS connections are

 

snug and that pins of connectors are

 

 

clean. Examine connection of ther-

 

 

mocouples to long green plug on

 

 

heater control board. Unplug and

 

 

re-plug thermocouple wires, cleaning

 

 

off any debris. Unplug and re-plug

 

 

long green connector on heater con-

 

 

trol board.

 

 

 

 

Faulty thermocouple connections.

Verify that all FTS connections are

 

 

snug and that pins of connectors are

 

 

clean. Examine connection of ther-

 

 

mocouples to long green plug on

Erratic hose temperature.

 

heater control board. Unplug and

 

re-plug thermocouple wires, cleaning

 

 

 

 

off any debris. Unplug and re-plug

 

 

long green connector.

 

 

 

 

FTS not installed correctly.

FTS should be installed close to end

 

 

of hose in same environment as gun.

 

 

Verify FTS installation, page 32.

 

 

 

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3A1570A

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Graco A-25 important safety instructions Hose Heat System