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Grizzly G0492 Set Up Safety, Unpacking and Lifting, To unpack and move the lathe/mill

Models: G0492

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SECTION 3: SET UP

Set Up Safety

The Model G0492 weighs approximately 1200 lbs. You will need power lifting equip- ment and assistance to remove this machine from the pallet and position it. Inspect all lifting equipment and make sure that all is in perfect working order and is rated for the load before attempting to lift and move this lathe/mill. Ignoring this warning may lead to serious personal injury or death.

Unpacking and

Lifting

The Model G0492 was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice.

Save the containers and all packing materials for possible inspection by the carrier or its agent. Otherwise, filing a freight claim can be difficult.

To unpack and move the lathe/mill:

1.Read Pages 11, 12, & 14 to prepare the lathe/mill location, and install or prepare holes for any floor mounting fasteners.

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2.Gather the following items:

—Fork Lift or 2-ton hoist, and driver or operator.

—1 Ton lifting straps and hooks

3.Unbolt the crate sides and remove the top and sides.

4.Insert two lifting straps under the bedways and behind the feed rod and the lead screw as shown in Figure 2 and support the lathe with the lifting straps and lifting device.

5.Move the apron between the headstock and the mill column as shown in Figure 2 to bal- ance the load.

Figure 2. Lifting strap locations.

6.Unbolt the lathe/mill from the pallet.

7.Slowly raise the lathe/mill off of the pallet and carefully move the lathe/mill to your prepared location.

8.With the lathe/mill securely resting on the floor, shim between the floor and cabinet base as required to make the ways level at all four corner locations as indicated with a machinist's level.

9.Secure the lathe/mill to the floor, but DO NOT overtighten the fasteners.

10.Recheck the ways to make sure the ways are still level, and re-shim as required.

G0492 12" X 36" Combo Lathe/Mill

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Grizzly G0492 owner manual Set Up Safety, Unpacking and Lifting, To unpack and move the lathe/mill

Contents

OWNERS MANUAL MODEL G0492 12 X 36 COMBO LATHE/MILLPage SECTION 3 SET UP Table of ContentsSECTION 1 SAFETY SECTION 6 MAINTENANCEWARRANTY AND RETURNS SECTION 7 SERVICESECTION 8 ACCESSORIES SECTION 9 PARTSContact Info INTRODUCTIONForeword Product Dimensions MACHINE DATA SHEETMachine Data Sheet Shipping DimensionsLathe Information Other SpecificationsFeatures Mill InformationIdentification G0492 12 X 36 Combo Lathe/Mill G0492 12 X 36 Combo Lathe/Mill Additional Safety Instructions for Lathe/Mills Glossary of Terms Amperage Draw 220V Single-PhaseSECTION 2 CIRCUIT REQUIREMENTS Circuit RequirementsUnpacking and Lifting SECTION 3 SET UPSet Up Safety To unpack and move the lathe/millInventory Installed Accessories FigurePackaged Accessories Figure 4-Way Tool Post and Compound RestSite Considerations Clean UpPlacement Location Floor LoadSECTION 4 LATHE OPERATIONS Operation SafetyThe Power Supply Loose hair and cloth ing could get caught in machinery and cause seriTo begin the test run & break-in procedure Test Run & Break-InTo remove and install the chuck or face plate Mounting the Chuck and the FaceplateTo remove a set of jaws Replacing the JawsNote The chuck need not be removed from the spindle to swap the jaws To load a workpiece in the four-jaw chuck Using the Four-Jaw ChuckTo install the four-jaw chuck To load a workpiece Using the FaceplateTo install the faceplate Make sure your clamping application will not failDrilling with the Tailstock Using the TailstockTo install the MT#3 drill chuck To use the tailstockAligning Tailstock To setup the tailstock to cut tapersCutting Shallow Tapers with Tailstock To align the tailstock5. Place the live center in the tailstock Figure 22. Tailstock adjustment option #1Figure 23. Tailstock adjustment option #2 7. Turn approximately 0.010 off the diameterTo install the MT#5 dead center in the spin- dle To use the steady rest Using the Steady RestUsing the Follow Rest To set the angular position Using the Compound RestUsing the Tool Post Longitudinal Handwheel Using the Manual Feed HandwheelsSetting the Spindle RPM Cross Slide HandwheelCutting Speed x Diameter of Cut = RPMNote All change gears are stamped with the number of teeth they have Setting the Power Feed RateTo set and engage the power feed M N ANote All change gears are stamped with the number of teeth they have Setup for ThreadingTo setup for threading Change Gear Chart G0492 12 X 36 Combo Lathe/MillTest Run & Break-In To begin the start up procedureSECTION 5 MILL OPERATIONS Cross Slide Using the Mill TablePositioning the Headstock Longitudinal Feed ControlRemoving Cutters Installing CuttersTo install a cutter in the spindle To remove a cutter from the spindleCutting Speeds for High Speed Steel HSS cutting tools Using the MillTo determine and set the mill to the needed cutting RPM To use the quillGeneral Cleaning SECTION 6 MAINTENANCEBasic Maintenance General LubricationBelt Adjustment or Replacement To replace or adjust the V-beltsGib Adjustments SECTION 7 SERVICECross Slide Backlash Adjustment Electrical Component and Connection Index See FigureFigure 60. Contactor wiring KM2 and KM3 Electrical ConnectionsFigure 58. Contactor wiring KM1 Figure 59. Junction block wiring Figure 61. Contactor wiring KM2 and KM3Electrical Connections Figure 66. Mill power switch Figure 69. Lathe motor direction limitswitches Figure 64. Motor connection Figure 65. Start capacitorFigure 71. Lathe control panel wiring 220V Wiring DiagramEmergency Stop Switch Power Lamp Jog Button Figure 70. Lathe controls Electrical ConnectionsTroubleshooting Motor & ElectricalOperation and Work Results TroubleshootingOperation and Work Results Continued TroubleshootingH4959-Coolant Dispenser SECTION 8 ACCESSORIESH2689-R8 Quick Change Collet Set Electrical Box 0000 Series Parts ListSECTION 9 PARTS 0000 Series PartsLathe Change Gear Housing Diagram 1000 Series Parts G0492 12 X 36 Combo Lathe/MillDESCRIPTION 1000 Series Parts ListPART # PART #Combo Lathe/Mill Leadscrew Gearbox Diagram 2700 Series PartsG0492 12 X DESCRIPTION 2700 Series Parts ListPART # PART #Thread Dial Diagram 3000 Series PartsDESCRIPTION 3000 Series Parts ListPART # PART #Compound Rest and Tool Post Diagram 3500 Series PartsDESCRIPTION 3500 Series Parts ListPART # PART #G0492 Bed 4000 SeriesParts X 36 Combo Lathe/MillDESCRIPTION 4000 Series Parts ListPART # PART #Steady Rest and Follow Rest Diagram 4500 Series PartsDESCRIPTION 4500 Series Parts ListPART # PART #Tailstock Diagram 5700 Series PartsDESCRIPTION 5700 Series Parts ListPART # PART #Apron Diagram 6000 Series PartsDESCRIPTION 6000 Series Parts ListPART # PART #Headstock Diagram 7500 Series PartsDESCRIPTION 7500 Series Parts ListPART # PART #Mill Column Diagram 8000 Series PartsDESCRIPTION 8000 Series Parts ListPART # PART #Accessories and Labels Diagram 9000 Series PartsDESCRIPTION 9000 Series Parts ListPART # PART #WARRANTY AND RETURNS G0492 12 X 36 Combo Lathe/Mill Page