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Grizzly G0492 owner manual Series Parts List, Part #, Description

Models: G0492

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6000 Series Parts List

REF	PART #	DESCRIPTION

6001	PK81M	KEY 6 X 6 X 12
6002	P04926002	GEAR SHAFT
6003	P04926003	LOCK COLLAR
6004	PSS04M	SET SCREW M6-1 X 12
6005	P04926005	SPECIAL SET SCREW M6-1.0 X 12
6006	P04926006	WORM GEAR
6007	P04926007	GEAR (40-TOOTH)
6008	P04926008	SPECIAL SET SCREW M5-.8 X 8
6009	P04926009	SPACER
6010	P04926010	GEAR (60-TOOTH)
6011	PR09M	EXT RETAINING RING 20MM
6012	P04926012	CLUSTER GEAR
6013	P04926013	SHAFT
6014	P04926014	CASE
6015	P04926015	SPECIAL SET SCREW M5-.8 X 16
6016	P04926016	SPECIAL SET SCREW M6-1.0 X 20
6017	PSB79M	CAP SCREW M5-.8 X 35
6018	P04926018	APRON END BLOCK
6019	PR03M	EXT RETAINING RING 12MM
6020	PK29M	KEY 4 X 4 X 8
6021	P04926021	GEAR (30-TOOTH)
6022	P04926022	SPACER
6023	P04926023	SHAFT
6024	P04926024	ANGLE BLOCK
6025	P04926025	TAPER PIN
6026	P04926026	LEVER
6027	P04926027	KNOB M8-1.25 FEMALE
6028	PSS34M	SET SCREW M5-.8 X 16
6029	P04926029	SPECIAL SET SCREW M5-.8 X 8
6030	P04926030	COVER
6031	PS05M	PHLP HD SCR M5-.8 X 8
6032	PN06M	HEX NUT M5-.8
6033	P04926033	SPECIAL SET SCREW M5-.8 X 25
6034	P04926034	STUB HUB
6035	P04926035	TAPER PIN
6036	P04926036	FLANGE HUB
6037	PFH25M	FLAT HD SCR M4-.7 X 12
6038	P04926038	KNOB M8-1.25 FEMALE
6039	P04926039	LEVER
6040	P04926040	LEVER HUB

REF	PART #	DESCRIPTION

6041	P04926041	COMPRESSION SPRING
6042	P04926042	STEEL BALL 6.5MM
6043	P04926043	SPECIAL SET SCREW M6-1.0 X 8
6044	P04926044	COMPRESSION SPRING
6045	P04926045	STEEL BALL 5MM
6046	P04926046	SHIFTING FORK
6047	PK02M	KEY 5 X 5 X 40
6048	P04926048	SHIFTING FORK SHAFT
6049	P04926049	SLEEVE
6050	P04926050	GIB
6051	P04926051	HALF NUT SET
6052	P04926052	ALIGNMENT PINS 6 X 8MM
6053	PSB06M	CAP SCREW M6-1 X 25
6054	PLW03M	LOCK WASHER 6MM
6055	P04926055	SPECIAL SET SCREW M4-.7 X 8
6056	P04926056	SLEEVE
6057	P04926057	MIDDLE GEAR
6058	P04926058	STUB HUB
6059	P04926059	BEARING SLEEVE
6060	PK125M	KEY 4 X 4 X 28
6061	P04926061	FLAT SPRING
6062	P04926062	HAND WHEEL
6063	PN42M	ACORN NUT M12 X 1.5
6064	P04926064	SLEEVE
6065	P04926065	DIAL
6066	PS02M	PHLP HD SCR M4-.7 X 12
6067	P04926067	FLANGE SLEEVE
6068	P04926068	GEAR SHAFT
6069	P04926069	WORM SHAFT
6070	P04926070	SADDLE KEY 4 X 28
6071	P8106	THRUST BEARING 8106
6072	PSB24M	CAP SCREW M5-.8 X 16
6073	P04926073	FIXED FLANGE HUB
6074	P8106	THRUST BEARING 8106
6075	P04926075	TANG WASHER
6076	P04926076	SPANNER NUT M30-1.5
6077	P04926077	PLATE
6078	PS05M	PHLP HD SCR M5-.8 X 8
6079	P04926079	HOUSING

G0492 12" X 36" Combo Lathe/Mill

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Grizzly G0492 owner manual Series Parts List, Part #, Description

Contents

MODEL G0492 12 X 36 COMBO LATHE/MILL OWNERS MANUALPage SECTION 1 SAFETY Table of ContentsSECTION 3 SET UP SECTION 6 MAINTENANCESECTION 8 ACCESSORIES SECTION 7 SERVICEWARRANTY AND RETURNS SECTION 9 PARTSContact Info INTRODUCTIONForeword Machine Data Sheet MACHINE DATA SHEETProduct Dimensions Shipping DimensionsFeatures Other SpecificationsLathe Information Mill InformationIdentification G0492 12 X 36 Combo Lathe/Mill G0492 12 X 36 Combo Lathe/Mill Additional Safety Instructions for Lathe/Mills Glossary of Terms SECTION 2 CIRCUIT REQUIREMENTS 220V Single-PhaseAmperage Draw Circuit RequirementsSet Up Safety SECTION 3 SET UPUnpacking and Lifting To unpack and move the lathe/millPackaged Accessories Figure Installed Accessories FigureInventory 4-Way Tool Post and Compound RestPlacement Location Clean UpSite Considerations Floor LoadThe Power Supply Operation SafetySECTION 4 LATHE OPERATIONS Loose hair and cloth ing could get caught in machinery and cause seriTest Run & Break-In To begin the test run & break-in procedureMounting the Chuck and the Faceplate To remove and install the chuck or face plateTo remove a set of jaws Replacing the JawsNote The chuck need not be removed from the spindle to swap the jaws To load a workpiece in the four-jaw chuck Using the Four-Jaw ChuckTo install the four-jaw chuck To install the faceplate Using the FaceplateTo load a workpiece Make sure your clamping application will not failTo install the MT#3 drill chuck Using the TailstockDrilling with the Tailstock To use the tailstockCutting Shallow Tapers with Tailstock To setup the tailstock to cut tapersAligning Tailstock To align the tailstockFigure 23. Tailstock adjustment option #2 Figure 22. Tailstock adjustment option #15. Place the live center in the tailstock 7. Turn approximately 0.010 off the diameterTo install the MT#5 dead center in the spin- dle To use the steady rest Using the Steady RestUsing the Follow Rest To set the angular position Using the Compound RestUsing the Tool Post Setting the Spindle RPM Using the Manual Feed HandwheelsLongitudinal Handwheel Cross Slide Handwheel= RPM Cutting Speed x Diameter of CutTo set and engage the power feed Setting the Power Feed RateNote All change gears are stamped with the number of teeth they have M N ANote All change gears are stamped with the number of teeth they have Setup for ThreadingTo setup for threading G0492 12 X 36 Combo Lathe/Mill Change Gear ChartTest Run & Break-In To begin the start up procedureSECTION 5 MILL OPERATIONS Positioning the Headstock Using the Mill TableCross Slide Longitudinal Feed ControlTo install a cutter in the spindle Installing CuttersRemoving Cutters To remove a cutter from the spindleTo determine and set the mill to the needed cutting RPM Using the MillCutting Speeds for High Speed Steel HSS cutting tools To use the quillBasic Maintenance SECTION 6 MAINTENANCEGeneral Cleaning General LubricationTo replace or adjust the V-belts Belt Adjustment or ReplacementGib Adjustments SECTION 7 SERVICECross Slide Backlash Adjustment See Figure Electrical Component and Connection IndexFigure 58. Contactor wiring KM1 Figure 59. Junction block wiring Electrical ConnectionsFigure 60. Contactor wiring KM2 and KM3 Figure 61. Contactor wiring KM2 and KM3switches Figure 66. Mill power switch Figure 69. Lathe motor direction limitElectrical Connections Figure 64. Motor connection Figure 65. Start capacitorEmergency Stop Switch Power Lamp Jog Button Figure 70. Lathe controls 220V Wiring DiagramFigure 71. Lathe control panel wiring Electrical ConnectionsMotor & Electrical TroubleshootingTroubleshooting Operation and Work ResultsTroubleshooting Operation and Work Results ContinuedH4959-Coolant Dispenser SECTION 8 ACCESSORIESH2689-R8 Quick Change Collet Set SECTION 9 PARTS 0000 Series Parts ListElectrical Box 0000 Series PartsG0492 12 X 36 Combo Lathe/Mill Lathe Change Gear Housing Diagram 1000 Series PartsPART # 1000 Series Parts ListDESCRIPTION PART #Combo Lathe/Mill Leadscrew Gearbox Diagram 2700 Series PartsG0492 12 X PART # 2700 Series Parts ListDESCRIPTION PART #3000 Series Parts Thread Dial DiagramPART # 3000 Series Parts ListDESCRIPTION PART #3500 Series Parts Compound Rest and Tool Post DiagramPART # 3500 Series Parts ListDESCRIPTION PART #Parts Bed 4000 SeriesG0492 X 36 Combo Lathe/MillPART # 4000 Series Parts ListDESCRIPTION PART #4500 Series Parts Steady Rest and Follow Rest DiagramPART # 4500 Series Parts ListDESCRIPTION PART #5700 Series Parts Tailstock DiagramPART # 5700 Series Parts ListDESCRIPTION PART #6000 Series Parts Apron DiagramPART # 6000 Series Parts ListDESCRIPTION PART #7500 Series Parts Headstock DiagramPART # 7500 Series Parts ListDESCRIPTION PART #8000 Series Parts Mill Column DiagramPART # 8000 Series Parts ListDESCRIPTION PART #9000 Series Parts Accessories and Labels DiagramPART # 9000 Series Parts ListDESCRIPTION PART #WARRANTY AND RETURNS G0492 12 X 36 Combo Lathe/Mill Page