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Grizzly G0492 owner manual Thread Dial Diagram, Series Parts

Models: G0492

1 76

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3030
7
00
3
8
302
3026	3027
3024	3025
3022	3023
3020	3021
3019
	3018
3017		3015 3016
3017		3015 3016
	3014
	3013
3012	3008	3009 3010 3011
3007
	3006
3005 3001 3002		3003 3004

Thread Dial Diagram

(3000 Series Parts)

	3062	3007		3060		3059			3056	3055 3054		3053		3064 3065 3066 3067 3068 3069				3070
3051 3007		3048		3047		3046			3056	3055 3054		3053		3064 3065 3066 3067 3068 3069				3070
		3049				3058		3057					3007	3052 3071
3039	3038	3037	3036		3035		3034		3032	3031	3041		3040	3052 3071	3072	3073	3075	3077	30 309		3081		3083	3088	30873089
								3045		3042							3078		3079	3080
									3044	3042							3078		3079	3080
										3043
									3033							3074	3007							3007	3085
																								3082
																								3084
																			90
																			1
																				2
														3100 3101						309 3093 3094 3007			6
																								1-
																3102								6
																							9
																								9
																				3097	3098		30
																				3097	3098	3099		3007
																								30
																					3104		3105		6
																								3107	310
																								3108
																								3110	3109
																								3110	3111

-52-	G0492 12" X 36" Combo Lathe/Mill

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Grizzly G0492 owner manual Thread Dial Diagram, Series Parts

Contents

OWNERS MANUAL MODEL G0492 12 X 36 COMBO LATHE/MILLPage SECTION 3 SET UP Table of ContentsSECTION 1 SAFETY SECTION 6 MAINTENANCEWARRANTY AND RETURNS SECTION 7 SERVICESECTION 8 ACCESSORIES SECTION 9 PARTSINTRODUCTION ForewordContact Info Product Dimensions MACHINE DATA SHEETMachine Data Sheet Shipping DimensionsLathe Information Other SpecificationsFeatures Mill InformationIdentification G0492 12 X 36 Combo Lathe/Mill G0492 12 X 36 Combo Lathe/Mill Additional Safety Instructions for Lathe/Mills Glossary of Terms Amperage Draw 220V Single-PhaseSECTION 2 CIRCUIT REQUIREMENTS Circuit RequirementsUnpacking and Lifting SECTION 3 SET UPSet Up Safety To unpack and move the lathe/millInventory Installed Accessories FigurePackaged Accessories Figure 4-Way Tool Post and Compound RestSite Considerations Clean UpPlacement Location Floor LoadSECTION 4 LATHE OPERATIONS Operation SafetyThe Power Supply Loose hair and cloth ing could get caught in machinery and cause seriTo begin the test run & break-in procedure Test Run & Break-InTo remove and install the chuck or face plate Mounting the Chuck and the FaceplateReplacing the Jaws Note The chuck need not be removed from the spindle to swap the jawsTo remove a set of jaws Using the Four-Jaw Chuck To install the four-jaw chuckTo load a workpiece in the four-jaw chuck To load a workpiece Using the FaceplateTo install the faceplate Make sure your clamping application will not failDrilling with the Tailstock Using the TailstockTo install the MT#3 drill chuck To use the tailstockAligning Tailstock To setup the tailstock to cut tapersCutting Shallow Tapers with Tailstock To align the tailstock5. Place the live center in the tailstock Figure 22. Tailstock adjustment option #1Figure 23. Tailstock adjustment option #2 7. Turn approximately 0.010 off the diameterTo install the MT#5 dead center in the spin- dle Using the Steady Rest Using the Follow RestTo use the steady rest Using the Compound Rest Using the Tool PostTo set the angular position Longitudinal Handwheel Using the Manual Feed HandwheelsSetting the Spindle RPM Cross Slide HandwheelCutting Speed x Diameter of Cut = RPMNote All change gears are stamped with the number of teeth they have Setting the Power Feed RateTo set and engage the power feed M N ASetup for Threading To setup for threadingNote All change gears are stamped with the number of teeth they have Change Gear Chart G0492 12 X 36 Combo Lathe/MillTo begin the start up procedure SECTION 5 MILL OPERATIONSTest Run & Break-In Cross Slide Using the Mill TablePositioning the Headstock Longitudinal Feed ControlRemoving Cutters Installing CuttersTo install a cutter in the spindle To remove a cutter from the spindleCutting Speeds for High Speed Steel HSS cutting tools Using the MillTo determine and set the mill to the needed cutting RPM To use the quillGeneral Cleaning SECTION 6 MAINTENANCEBasic Maintenance General LubricationBelt Adjustment or Replacement To replace or adjust the V-beltsSECTION 7 SERVICE Cross Slide Backlash AdjustmentGib Adjustments Electrical Component and Connection Index See FigureFigure 60. Contactor wiring KM2 and KM3 Electrical ConnectionsFigure 58. Contactor wiring KM1 Figure 59. Junction block wiring Figure 61. Contactor wiring KM2 and KM3Electrical Connections Figure 66. Mill power switch Figure 69. Lathe motor direction limitswitches Figure 64. Motor connection Figure 65. Start capacitorFigure 71. Lathe control panel wiring 220V Wiring DiagramEmergency Stop Switch Power Lamp Jog Button Figure 70. Lathe controls Electrical ConnectionsTroubleshooting Motor & ElectricalOperation and Work Results TroubleshootingOperation and Work Results Continued TroubleshootingSECTION 8 ACCESSORIES H2689-R8 Quick Change Collet SetH4959-Coolant Dispenser Electrical Box 0000 Series Parts ListSECTION 9 PARTS 0000 Series PartsLathe Change Gear Housing Diagram 1000 Series Parts G0492 12 X 36 Combo Lathe/MillDESCRIPTION 1000 Series Parts ListPART # PART #Leadscrew Gearbox Diagram 2700 Series Parts G0492 12 XCombo Lathe/Mill DESCRIPTION 2700 Series Parts ListPART # PART #Thread Dial Diagram 3000 Series PartsDESCRIPTION 3000 Series Parts ListPART # PART #Compound Rest and Tool Post Diagram 3500 Series PartsDESCRIPTION 3500 Series Parts ListPART # PART #G0492 Bed 4000 SeriesParts X 36 Combo Lathe/MillDESCRIPTION 4000 Series Parts ListPART # PART #Steady Rest and Follow Rest Diagram 4500 Series PartsDESCRIPTION 4500 Series Parts ListPART # PART #Tailstock Diagram 5700 Series PartsDESCRIPTION 5700 Series Parts ListPART # PART #Apron Diagram 6000 Series PartsDESCRIPTION 6000 Series Parts ListPART # PART #Headstock Diagram 7500 Series PartsDESCRIPTION 7500 Series Parts ListPART # PART #Mill Column Diagram 8000 Series PartsDESCRIPTION 8000 Series Parts ListPART # PART #Accessories and Labels Diagram 9000 Series PartsDESCRIPTION 9000 Series Parts ListPART # PART #WARRANTY AND RETURNS G0492 12 X 36 Combo Lathe/Mill Page