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Grizzly owner manual G0492 12 X 36 Combo Lathe/Mill

Models: G0492

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Page 9

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G0492 12" X 36" Combo Lathe/Mill		-7-

Page 9

Image 9

Grizzly owner manual G0492 12 X 36 Combo Lathe/Mill

Contents

MODEL G0492 12 X 36 COMBO LATHE/MILL OWNERS MANUALPage SECTION 1 SAFETY Table of ContentsSECTION 3 SET UP SECTION 6 MAINTENANCESECTION 8 ACCESSORIES SECTION 7 SERVICEWARRANTY AND RETURNS SECTION 9 PARTSINTRODUCTION ForewordContact Info Machine Data Sheet MACHINE DATA SHEETProduct Dimensions Shipping DimensionsFeatures Other SpecificationsLathe Information Mill InformationIdentification G0492 12 X 36 Combo Lathe/Mill G0492 12 X 36 Combo Lathe/Mill Additional Safety Instructions for Lathe/Mills Glossary of Terms SECTION 2 CIRCUIT REQUIREMENTS 220V Single-PhaseAmperage Draw Circuit RequirementsSet Up Safety SECTION 3 SET UPUnpacking and Lifting To unpack and move the lathe/millPackaged Accessories Figure Installed Accessories FigureInventory 4-Way Tool Post and Compound RestPlacement Location Clean UpSite Considerations Floor LoadThe Power Supply Operation SafetySECTION 4 LATHE OPERATIONS Loose hair and cloth ing could get caught in machinery and cause seriTest Run & Break-In To begin the test run & break-in procedureMounting the Chuck and the Faceplate To remove and install the chuck or face plateReplacing the Jaws Note The chuck need not be removed from the spindle to swap the jawsTo remove a set of jaws Using the Four-Jaw Chuck To install the four-jaw chuckTo load a workpiece in the four-jaw chuck To install the faceplate Using the FaceplateTo load a workpiece Make sure your clamping application will not failTo install the MT#3 drill chuck Using the TailstockDrilling with the Tailstock To use the tailstockCutting Shallow Tapers with Tailstock To setup the tailstock to cut tapersAligning Tailstock To align the tailstockFigure 23. Tailstock adjustment option #2 Figure 22. Tailstock adjustment option #15. Place the live center in the tailstock 7. Turn approximately 0.010 off the diameterTo install the MT#5 dead center in the spin- dle Using the Steady Rest Using the Follow RestTo use the steady rest Using the Compound Rest Using the Tool PostTo set the angular position Setting the Spindle RPM Using the Manual Feed HandwheelsLongitudinal Handwheel Cross Slide Handwheel= RPM Cutting Speed x Diameter of CutTo set and engage the power feed Setting the Power Feed RateNote All change gears are stamped with the number of teeth they have M N ASetup for Threading To setup for threadingNote All change gears are stamped with the number of teeth they have G0492 12 X 36 Combo Lathe/Mill Change Gear ChartTo begin the start up procedure SECTION 5 MILL OPERATIONSTest Run & Break-In Positioning the Headstock Using the Mill TableCross Slide Longitudinal Feed ControlTo install a cutter in the spindle Installing CuttersRemoving Cutters To remove a cutter from the spindleTo determine and set the mill to the needed cutting RPM Using the MillCutting Speeds for High Speed Steel HSS cutting tools To use the quillBasic Maintenance SECTION 6 MAINTENANCEGeneral Cleaning General LubricationTo replace or adjust the V-belts Belt Adjustment or ReplacementSECTION 7 SERVICE Cross Slide Backlash AdjustmentGib Adjustments See Figure Electrical Component and Connection IndexFigure 58. Contactor wiring KM1 Figure 59. Junction block wiring Electrical ConnectionsFigure 60. Contactor wiring KM2 and KM3 Figure 61. Contactor wiring KM2 and KM3switches Figure 66. Mill power switch Figure 69. Lathe motor direction limitElectrical Connections Figure 64. Motor connection Figure 65. Start capacitorEmergency Stop Switch Power Lamp Jog Button Figure 70. Lathe controls 220V Wiring DiagramFigure 71. Lathe control panel wiring Electrical ConnectionsMotor & Electrical TroubleshootingTroubleshooting Operation and Work ResultsTroubleshooting Operation and Work Results ContinuedSECTION 8 ACCESSORIES H2689-R8 Quick Change Collet SetH4959-Coolant Dispenser SECTION 9 PARTS 0000 Series Parts ListElectrical Box 0000 Series PartsG0492 12 X 36 Combo Lathe/Mill Lathe Change Gear Housing Diagram 1000 Series PartsPART # 1000 Series Parts ListDESCRIPTION PART #Leadscrew Gearbox Diagram 2700 Series Parts G0492 12 XCombo Lathe/Mill PART # 2700 Series Parts ListDESCRIPTION PART #3000 Series Parts Thread Dial DiagramPART # 3000 Series Parts ListDESCRIPTION PART #3500 Series Parts Compound Rest and Tool Post DiagramPART # 3500 Series Parts ListDESCRIPTION PART #Parts Bed 4000 SeriesG0492 X 36 Combo Lathe/MillPART # 4000 Series Parts ListDESCRIPTION PART #4500 Series Parts Steady Rest and Follow Rest DiagramPART # 4500 Series Parts ListDESCRIPTION PART #5700 Series Parts Tailstock DiagramPART # 5700 Series Parts ListDESCRIPTION PART #6000 Series Parts Apron DiagramPART # 6000 Series Parts ListDESCRIPTION PART #7500 Series Parts Headstock DiagramPART # 7500 Series Parts ListDESCRIPTION PART #8000 Series Parts Mill Column DiagramPART # 8000 Series Parts ListDESCRIPTION PART #9000 Series Parts Accessories and Labels DiagramPART # 9000 Series Parts ListDESCRIPTION PART #WARRANTY AND RETURNS G0492 12 X 36 Combo Lathe/Mill Page