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Grizzly G0492 owner manual Series Parts List, Part #, Description

Models: G0492

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4000 Series Parts List

REF	PART #	DESCRIPTION

4001	P04924001	BED
4002	P04924002	RACK SET
4003	P04924003	TAPER PIN
4004	PSB11M	CAP SCREW M8-1.25 X 16
4005	P04924005	CHOCK
4006	P04924006	SPECIAL FLAT WASHER
4007	PS08M	PHLP HD SCR M5-.8 X 12
4008	PSS12M	SET SCREW SCR M6-1 X 25
4009	PN01M	HEX NUT M6-1
4010	PSB48M	CAP SCREW M6-1 X 35
4011	P04924011	BALL OILER 8MM
4012	P04924012	TAPER PIN
4013	PSB07M	CAP SCREW M6-1 X 30
4014	PSB30M	CAP SCREW M6-1 X 45
4015	PB47M	HEX BOLT M6-1 X 40
4016	P04924016	WIPER
4017	PFH07M	FLAT HD SCR M5-.8 X 10
4018	P04924018	CHOCK
4019	PSS09M	SET SCREW M8-1.25 X 20
4020	PN03M	HEX NUT M8-1.25
4021	P04924021	WIPER
4022	P04924022	BLOCK
4023	P04924023	GEAR (20-TOOTH)
4024	P04924024	CROSS FEED LEAD SCREW
4025	PK08M	KEY 5 X 5 X 16
4026	PK29M	KEY 4 X 4 X 8
4027	P8201	BALL BEARING 8201
4028	P04924028	STEEL BALL 6MM
4029	PB83M	HEX BOLT M6-1 X 16
4030	P04924030	TAPER PIN 5 X 20MM
4031	P04924031	DIAL
4032	P04924032	FLAT SPRING
4033	P04924033	DIAL SLEEVE
4034	P04924034	CRANK HANDLE
4035	PN41M	ACORN NUT M10-1.5
4036	P04924036	LEAD SCREW NUT HOUSING
4037	PSB12M	CAP SCREW M8-1.25 X 40
4038	P04924038	L-BLOCK LONG
4039	P04924039	L-BLOCK SMALL
4040	P04924040	CARRIAGE
4041	P04924041	WIPER
4042	P04924042	WIPER
4043	P04924028	BALL OILER 6MM

REF	PART #	DESCRIPTION

4044	P04924044	CROSS NUT
4045	P04924045	WORKTABLE
4046	P04924046	LONGITUDINAL FEED SCREW
4047	P04924047	LEADSCREW ENDCAP
4048	P04924028	BALL OILER 6MM
4049	PSB14M	CAP SCREW M8-1.25 X 20
4050	P04924050	SLEEVE
4051	P04924051	PLUG
4052	P04924052	PLUG
4053	P04924053	BUSHING
4054	P04924054	TAPER PIN
4055	PSB35M	CAP SCREW M8-1.25 X 60
4056	P04924056	SPECIAL SET SCREW M5-.8 X 10
4057	PRP91M	ROLL PIN 5 X 35
4058	P04924058	LOCKING HANDLE SEAT
4059	P04924059	LEVER
4060	P04924060	KNOB M10-1.5 FEMALE
4061	PSB26M	CAP SCREW M6-1 X 12
4062	P04924062	PEDESTAL
4063	P04924063	SLEEVE
4064	P04924064	CONTROL ROD
4065	P04924065	SPECIAL SET SCREW M8-1.25 X 8
4066	P04924066	COMPRESSION SPRING
4067	P04924028	STEEL BALL 6MM
4068	P04924068	SPECIAL SET SCREW M8-1.25 X 15
4069	P04924069	COMPRESSION SPRING
4070	P04924070	TAPER PIN
4071	P04924071	COUPLING SLEEVE
4072	P04924072	CAM LOBE
4072-1	P04924072-1	LIMIT SWITCH
4073	P04924073	SPECIAL SET SCREW M4-.7 X 6
4074	P04924074	RACK SET
4075	PW04M	FLAT WASHER 10MM
4076	PSB47M	CAP SCREW M10-1.5 X 40
4077	PSB84M	CAP SCREW M10-1.5 X 35
4078	P04924078	SHIELD
4079	PSB50M	CAP SCREW M5-.8 X 10
4080	P04924080	TAPER PIN
4081	P04924081	WORM WHEEL
4082	PSB29M	CAP SCREW M6-1 X 40
4083	P04924083	THREAD INDICATOR
4084	P04924084	THREAD DIAL HOUSING
4085	PN01M	HEX NUT M6-1

G0492 12" X 36" Combo Lathe/Mill

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Grizzly G0492 owner manual Series Parts List, Part #, Description

Contents

MODEL G0492 12 X 36 COMBO LATHE/MILL OWNERS MANUALPage SECTION 6 MAINTENANCE Table of ContentsSECTION 1 SAFETY SECTION 3 SET UPSECTION 9 PARTS SECTION 7 SERVICESECTION 8 ACCESSORIES WARRANTY AND RETURNSContact Info INTRODUCTIONForeword Shipping Dimensions MACHINE DATA SHEETMachine Data Sheet Product DimensionsMill Information Other SpecificationsFeatures Lathe InformationIdentification G0492 12 X 36 Combo Lathe/Mill G0492 12 X 36 Combo Lathe/Mill Additional Safety Instructions for Lathe/Mills Glossary of Terms Circuit Requirements 220V Single-PhaseSECTION 2 CIRCUIT REQUIREMENTS Amperage DrawTo unpack and move the lathe/mill SECTION 3 SET UPSet Up Safety Unpacking and Lifting4-Way Tool Post and Compound Rest Installed Accessories FigurePackaged Accessories Figure InventoryFloor Load Clean UpPlacement Location Site ConsiderationsLoose hair and cloth ing could get caught in machinery and cause seri Operation SafetyThe Power Supply SECTION 4 LATHE OPERATIONSTest Run & Break-In To begin the test run & break-in procedureMounting the Chuck and the Faceplate To remove and install the chuck or face plateTo remove a set of jaws Replacing the JawsNote The chuck need not be removed from the spindle to swap the jaws To load a workpiece in the four-jaw chuck Using the Four-Jaw ChuckTo install the four-jaw chuck Make sure your clamping application will not fail Using the FaceplateTo install the faceplate To load a workpieceTo use the tailstock Using the TailstockTo install the MT#3 drill chuck Drilling with the TailstockTo align the tailstock To setup the tailstock to cut tapersCutting Shallow Tapers with Tailstock Aligning Tailstock7. Turn approximately 0.010 off the diameter Figure 22. Tailstock adjustment option #1Figure 23. Tailstock adjustment option #2 5. Place the live center in the tailstockTo install the MT#5 dead center in the spin- dle To use the steady rest Using the Steady RestUsing the Follow Rest To set the angular position Using the Compound RestUsing the Tool Post Cross Slide Handwheel Using the Manual Feed HandwheelsSetting the Spindle RPM Longitudinal Handwheel= RPM Cutting Speed x Diameter of CutM N A Setting the Power Feed RateTo set and engage the power feed Note All change gears are stamped with the number of teeth they haveNote All change gears are stamped with the number of teeth they have Setup for ThreadingTo setup for threading G0492 12 X 36 Combo Lathe/Mill Change Gear ChartTest Run & Break-In To begin the start up procedureSECTION 5 MILL OPERATIONS Longitudinal Feed Control Using the Mill TablePositioning the Headstock Cross SlideTo remove a cutter from the spindle Installing CuttersTo install a cutter in the spindle Removing CuttersTo use the quill Using the MillTo determine and set the mill to the needed cutting RPM Cutting Speeds for High Speed Steel HSS cutting toolsGeneral Lubrication SECTION 6 MAINTENANCEBasic Maintenance General CleaningTo replace or adjust the V-belts Belt Adjustment or ReplacementGib Adjustments SECTION 7 SERVICECross Slide Backlash Adjustment See Figure Electrical Component and Connection IndexFigure 61. Contactor wiring KM2 and KM3 Electrical ConnectionsFigure 58. Contactor wiring KM1 Figure 59. Junction block wiring Figure 60. Contactor wiring KM2 and KM3Figure 64. Motor connection Figure 65. Start capacitor Figure 66. Mill power switch Figure 69. Lathe motor direction limitswitches Electrical ConnectionsElectrical Connections 220V Wiring DiagramEmergency Stop Switch Power Lamp Jog Button Figure 70. Lathe controls Figure 71. Lathe control panel wiringMotor & Electrical TroubleshootingTroubleshooting Operation and Work ResultsTroubleshooting Operation and Work Results ContinuedH4959-Coolant Dispenser SECTION 8 ACCESSORIESH2689-R8 Quick Change Collet Set 0000 Series Parts 0000 Series Parts ListSECTION 9 PARTS Electrical BoxG0492 12 X 36 Combo Lathe/Mill Lathe Change Gear Housing Diagram 1000 Series PartsPART # 1000 Series Parts ListPART # DESCRIPTIONCombo Lathe/Mill Leadscrew Gearbox Diagram 2700 Series PartsG0492 12 X PART # 2700 Series Parts ListPART # DESCRIPTION3000 Series Parts Thread Dial DiagramPART # 3000 Series Parts ListPART # DESCRIPTION3500 Series Parts Compound Rest and Tool Post DiagramPART # 3500 Series Parts ListPART # DESCRIPTIONX 36 Combo Lathe/Mill Bed 4000 SeriesParts G0492PART # 4000 Series Parts ListPART # DESCRIPTION4500 Series Parts Steady Rest and Follow Rest DiagramPART # 4500 Series Parts ListPART # DESCRIPTION5700 Series Parts Tailstock DiagramPART # 5700 Series Parts ListPART # DESCRIPTION6000 Series Parts Apron DiagramPART # 6000 Series Parts ListPART # DESCRIPTION7500 Series Parts Headstock DiagramPART # 7500 Series Parts ListPART # DESCRIPTION8000 Series Parts Mill Column DiagramPART # 8000 Series Parts ListPART # DESCRIPTION9000 Series Parts Accessories and Labels DiagramPART # 9000 Series Parts ListPART # DESCRIPTIONWARRANTY AND RETURNS G0492 12 X 36 Combo Lathe/Mill Page