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Grizzly G0492 owner manual Series Parts List, Part #, Description

Models: G0492

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9000 Series Parts List

REF	PART #	DESCRIPTION

9001	P04929001	6" THREE-JAW CHUCK
9004	P04929004	8" FOUR-JAW UNIVERSAL CHUCK
9005	P04929005	8" FACEPLATE
9006	P04929006	FOUR-JAW CHUCK KEY
9007	P04929007	DRILL CHUCK (1-13MM, JT-33)
9008	P04929008	WRENCH SET
		(8/10, 10/12, 14/17, 17/19 MM)
9008-1	P04929008-1	COMBINATION WRENCH 8/10
9008-2	P04929008-2	COMBINATION WRENCH 10/12
9008-3	P04929008-3	COMBINATION WRENCH 14/17
9008-4	P04929008-4	COMBINATION WRENCH 17/19
9009	P04929009	HEX WRENCH SET (2, 4, 6, 8, MM)
9009-1	PAW02M	HEX WRENCH 4MM
9009-2	PAW04M	HEX WRENCH 4MM
9009-3	PAW06M	HEX WRENCH 6MM
9009-4	PAW08M	HEX WRENCH 8MM
9010	P04929010	THREE-JAW CHUCK KEY
9011	P04929011	OIL CAN
9012	P04929012	DEAD CENTER MT#5
9013	P04929013	STANDARD SCREWDRIVER #2
9014	P04929014	WEDGE
9015	P04929015	TOOL POST T-HANDLE WRENCH
9016	P04929016	DEAD CENTER MT#3
9017	P04929017	THREE-JAW CHUCK INT. JAWS
9020	P04929020	ARBOR JT-33 TO MT#3
9021	P04929021	SPOT PAINT

REF	PART #	DESCRIPTION

9022	P04929022	DRILL CHUCK KEY
9023	P04929023	BACK SPLASH
9024	P04929024	CHIP TRAY
9025	P04929025	THREAD DIAL
9026	P04929026	KICK PANEL
9027	P04929027	COMPLETE RT DOOR LATCH ASSY
9028	P04929028	COMPLETE LFT DOOR LATCH ASSY
9029	P04929029	RT DOOR W/HINDGES AND LOCK
9030	P04929030	LFT DOOR W/HINDGES AND LOCK
9031	P04929031	COMPLETE RT CABINET W/DOOR
9032	P04929032	COMPLETE LFT CABINET W/DOOR
9033	P04929033	RUBBER MAT
9034	P04929034	GRIZZLY LOGO PLATE
9035	P04929035	G0492 LABEL
9037	P04929037	DATA LABEL
9038	P04929038	GENERAL WARNING LABEL
9039	P04929039	WEAR EYEPROTECTION LABEL
9040	P04929040	READ MANUAL FIRST LABEL
9041	P04929041	TIE BACK LOOSE CLOTHING LABEL
9043	P04929043	THREAD DIAL CHART LABEL
9044	P04929044	INCH/METRIC CONVERSION CHART
9045	P04929045	MILL GEAR BOX SPEED LABEL
9046	P04929046	WEAR EYEPROTECTION LABEL
9047	P04929047	ELECTRICAL HAZARD LABEL
9048	P04929048	READ MANUAL FIRST LABEL

G0492 12" X 36" Combo Lathe/Mill

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Grizzly G0492 owner manual Series Parts List, Part #, Description

Contents

MODEL G0492 12 X 36 COMBO LATHE/MILL OWNERS MANUALPage SECTION 6 MAINTENANCE Table of ContentsSECTION 1 SAFETY SECTION 3 SET UPSECTION 9 PARTS SECTION 7 SERVICESECTION 8 ACCESSORIES WARRANTY AND RETURNSContact Info INTRODUCTIONForeword Shipping Dimensions MACHINE DATA SHEETMachine Data Sheet Product DimensionsMill Information Other SpecificationsFeatures Lathe InformationIdentification G0492 12 X 36 Combo Lathe/Mill G0492 12 X 36 Combo Lathe/Mill Additional Safety Instructions for Lathe/Mills Glossary of Terms Circuit Requirements 220V Single-PhaseSECTION 2 CIRCUIT REQUIREMENTS Amperage DrawTo unpack and move the lathe/mill SECTION 3 SET UPSet Up Safety Unpacking and Lifting4-Way Tool Post and Compound Rest Installed Accessories FigurePackaged Accessories Figure InventoryFloor Load Clean UpPlacement Location Site ConsiderationsLoose hair and cloth ing could get caught in machinery and cause seri Operation SafetyThe Power Supply SECTION 4 LATHE OPERATIONSTest Run & Break-In To begin the test run & break-in procedureMounting the Chuck and the Faceplate To remove and install the chuck or face plateTo remove a set of jaws Replacing the JawsNote The chuck need not be removed from the spindle to swap the jaws To load a workpiece in the four-jaw chuck Using the Four-Jaw ChuckTo install the four-jaw chuck Make sure your clamping application will not fail Using the FaceplateTo install the faceplate To load a workpieceTo use the tailstock Using the TailstockTo install the MT#3 drill chuck Drilling with the TailstockTo align the tailstock To setup the tailstock to cut tapersCutting Shallow Tapers with Tailstock Aligning Tailstock7. Turn approximately 0.010 off the diameter Figure 22. Tailstock adjustment option #1Figure 23. Tailstock adjustment option #2 5. Place the live center in the tailstockTo install the MT#5 dead center in the spin- dle To use the steady rest Using the Steady RestUsing the Follow Rest To set the angular position Using the Compound RestUsing the Tool Post Cross Slide Handwheel Using the Manual Feed HandwheelsSetting the Spindle RPM Longitudinal Handwheel= RPM Cutting Speed x Diameter of CutM N A Setting the Power Feed RateTo set and engage the power feed Note All change gears are stamped with the number of teeth they haveNote All change gears are stamped with the number of teeth they have Setup for ThreadingTo setup for threading G0492 12 X 36 Combo Lathe/Mill Change Gear ChartTest Run & Break-In To begin the start up procedureSECTION 5 MILL OPERATIONS Longitudinal Feed Control Using the Mill TablePositioning the Headstock Cross SlideTo remove a cutter from the spindle Installing CuttersTo install a cutter in the spindle Removing CuttersTo use the quill Using the MillTo determine and set the mill to the needed cutting RPM Cutting Speeds for High Speed Steel HSS cutting toolsGeneral Lubrication SECTION 6 MAINTENANCEBasic Maintenance General CleaningTo replace or adjust the V-belts Belt Adjustment or ReplacementGib Adjustments SECTION 7 SERVICECross Slide Backlash Adjustment See Figure Electrical Component and Connection IndexFigure 61. Contactor wiring KM2 and KM3 Electrical ConnectionsFigure 58. Contactor wiring KM1 Figure 59. Junction block wiring Figure 60. Contactor wiring KM2 and KM3Figure 64. Motor connection Figure 65. Start capacitor Figure 66. Mill power switch Figure 69. Lathe motor direction limitswitches Electrical ConnectionsElectrical Connections 220V Wiring DiagramEmergency Stop Switch Power Lamp Jog Button Figure 70. Lathe controls Figure 71. Lathe control panel wiringMotor & Electrical TroubleshootingTroubleshooting Operation and Work ResultsTroubleshooting Operation and Work Results ContinuedH4959-Coolant Dispenser SECTION 8 ACCESSORIESH2689-R8 Quick Change Collet Set 0000 Series Parts 0000 Series Parts ListSECTION 9 PARTS Electrical BoxG0492 12 X 36 Combo Lathe/Mill Lathe Change Gear Housing Diagram 1000 Series PartsPART # 1000 Series Parts ListPART # DESCRIPTIONCombo Lathe/Mill Leadscrew Gearbox Diagram 2700 Series PartsG0492 12 X PART # 2700 Series Parts ListPART # DESCRIPTION3000 Series Parts Thread Dial DiagramPART # 3000 Series Parts ListPART # DESCRIPTION3500 Series Parts Compound Rest and Tool Post DiagramPART # 3500 Series Parts ListPART # DESCRIPTIONX 36 Combo Lathe/Mill Bed 4000 SeriesParts G0492PART # 4000 Series Parts ListPART # DESCRIPTION4500 Series Parts Steady Rest and Follow Rest DiagramPART # 4500 Series Parts ListPART # DESCRIPTION5700 Series Parts Tailstock DiagramPART # 5700 Series Parts ListPART # DESCRIPTION6000 Series Parts Apron DiagramPART # 6000 Series Parts ListPART # DESCRIPTION7500 Series Parts Headstock DiagramPART # 7500 Series Parts ListPART # DESCRIPTION8000 Series Parts Mill Column DiagramPART # 8000 Series Parts ListPART # DESCRIPTION9000 Series Parts Accessories and Labels DiagramPART # 9000 Series Parts ListPART # DESCRIPTIONWARRANTY AND RETURNS G0492 12 X 36 Combo Lathe/Mill Page