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Grizzly G0492 owner manual Accessories, H2689-R8 Quick Change Collet Set, H4959-Coolant Dispenser

Models: G0492

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SECTION 8: ACCESSORIES

H2689—R8 Quick Change Collet Set

An affordable quick change collet system with ultra precision. These spring collets are hard- ened and ground to exacting tolerances and offer incredible holding power. This set inlcudes an R8 arbor and nut, spanner wrench, plastic carrying case and collets sized 1⁄8", 1⁄4", 3⁄8", 1⁄2", 5⁄8", 3⁄4", 7⁄8", and 1". What's more, the nut features a self-eject- ing rim! A set like this will truly speed up any tool changing process. Drawbar size is 7⁄16" x 20.

Figure 72. H2689 R8 Quick Change Collet Set.

G9760—20-PC. 2 & 4 Flute TiN End Mill Set. Includes these sizes and styles in two and four flute styles: 3/16", 1/4", 5/16", 3/8", 7/16", 1/2", 9/16", 5/8",

3/8", 11/16", and 3/4".

Figure 73. G9760 20-PC End Mill Set.

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H4959—Coolant Dispenser

Delivers a small amount of lubricant to the cutting surface to improve tool life and cutting efficiency. An absolute must for heavy lathe and milling operations.

Figure 74. H4959 Coolant Dispenser.

G5562—SLIPIT®1 Qt. Gel G5563—SLIPIT®12 oz Spray G2871—Boeshield®T-9 12 oz Spray G2870—Boeshield®T-9 4 oz Spray H3788—G96®Gun Treatment 12 oz Spray H3789—G96®Gun Treatment 4.5 oz Spray

Figure 75. Recommended products for protect-

ing unpainted cast iron/steel areas.

G0492 12" X 36" Combo Lathe/Mill

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Grizzly G0492 owner manual Accessories, H2689-R8 Quick Change Collet Set, H4959-Coolant Dispenser

Contents

OWNERS MANUAL MODEL G0492 12 X 36 COMBO LATHE/MILLPage Table of Contents SECTION 1 SAFETYSECTION 3 SET UP SECTION 6 MAINTENANCESECTION 7 SERVICE SECTION 8 ACCESSORIESWARRANTY AND RETURNS SECTION 9 PARTSINTRODUCTION ForewordContact Info MACHINE DATA SHEET Machine Data SheetProduct Dimensions Shipping DimensionsOther Specifications FeaturesLathe Information Mill InformationIdentification G0492 12 X 36 Combo Lathe/Mill G0492 12 X 36 Combo Lathe/Mill Additional Safety Instructions for Lathe/Mills Glossary of Terms 220V Single-Phase SECTION 2 CIRCUIT REQUIREMENTSAmperage Draw Circuit RequirementsSECTION 3 SET UP Set Up SafetyUnpacking and Lifting To unpack and move the lathe/millInstalled Accessories Figure Packaged Accessories FigureInventory 4-Way Tool Post and Compound RestClean Up Placement LocationSite Considerations Floor LoadOperation Safety The Power SupplySECTION 4 LATHE OPERATIONS Loose hair and cloth ing could get caught in machinery and cause seriTo begin the test run & break-in procedure Test Run & Break-InTo remove and install the chuck or face plate Mounting the Chuck and the FaceplateReplacing the Jaws Note The chuck need not be removed from the spindle to swap the jawsTo remove a set of jaws Using the Four-Jaw Chuck To install the four-jaw chuckTo load a workpiece in the four-jaw chuck Using the Faceplate To install the faceplateTo load a workpiece Make sure your clamping application will not failUsing the Tailstock To install the MT#3 drill chuckDrilling with the Tailstock To use the tailstockTo setup the tailstock to cut tapers Cutting Shallow Tapers with TailstockAligning Tailstock To align the tailstockFigure 22. Tailstock adjustment option #1 Figure 23. Tailstock adjustment option #25. Place the live center in the tailstock 7. Turn approximately 0.010 off the diameterTo install the MT#5 dead center in the spin- dle Using the Steady Rest Using the Follow RestTo use the steady rest Using the Compound Rest Using the Tool PostTo set the angular position Using the Manual Feed Handwheels Setting the Spindle RPMLongitudinal Handwheel Cross Slide HandwheelCutting Speed x Diameter of Cut = RPMSetting the Power Feed Rate To set and engage the power feedNote All change gears are stamped with the number of teeth they have M N ASetup for Threading To setup for threadingNote All change gears are stamped with the number of teeth they have Change Gear Chart G0492 12 X 36 Combo Lathe/MillTo begin the start up procedure SECTION 5 MILL OPERATIONSTest Run & Break-In Using the Mill Table Positioning the HeadstockCross Slide Longitudinal Feed ControlInstalling Cutters To install a cutter in the spindleRemoving Cutters To remove a cutter from the spindleUsing the Mill To determine and set the mill to the needed cutting RPMCutting Speeds for High Speed Steel HSS cutting tools To use the quillSECTION 6 MAINTENANCE Basic MaintenanceGeneral Cleaning General LubricationBelt Adjustment or Replacement To replace or adjust the V-beltsSECTION 7 SERVICE Cross Slide Backlash AdjustmentGib Adjustments Electrical Component and Connection Index See FigureElectrical Connections Figure 58. Contactor wiring KM1 Figure 59. Junction block wiringFigure 60. Contactor wiring KM2 and KM3 Figure 61. Contactor wiring KM2 and KM3Figure 66. Mill power switch Figure 69. Lathe motor direction limit switchesElectrical Connections Figure 64. Motor connection Figure 65. Start capacitor220V Wiring Diagram Emergency Stop Switch Power Lamp Jog Button Figure 70. Lathe controlsFigure 71. Lathe control panel wiring Electrical ConnectionsTroubleshooting Motor & ElectricalOperation and Work Results TroubleshootingOperation and Work Results Continued TroubleshootingSECTION 8 ACCESSORIES H2689-R8 Quick Change Collet SetH4959-Coolant Dispenser 0000 Series Parts List SECTION 9 PARTSElectrical Box 0000 Series PartsLathe Change Gear Housing Diagram 1000 Series Parts G0492 12 X 36 Combo Lathe/Mill1000 Series Parts List PART #DESCRIPTION PART #Leadscrew Gearbox Diagram 2700 Series Parts G0492 12 XCombo Lathe/Mill 2700 Series Parts List PART #DESCRIPTION PART #Thread Dial Diagram 3000 Series Parts3000 Series Parts List PART #DESCRIPTION PART #Compound Rest and Tool Post Diagram 3500 Series Parts3500 Series Parts List PART #DESCRIPTION PART #Bed 4000 Series PartsG0492 X 36 Combo Lathe/Mill4000 Series Parts List PART #DESCRIPTION PART #Steady Rest and Follow Rest Diagram 4500 Series Parts4500 Series Parts List PART #DESCRIPTION PART #Tailstock Diagram 5700 Series Parts5700 Series Parts List PART #DESCRIPTION PART #Apron Diagram 6000 Series Parts6000 Series Parts List PART #DESCRIPTION PART #Headstock Diagram 7500 Series Parts7500 Series Parts List PART #DESCRIPTION PART #Mill Column Diagram 8000 Series Parts8000 Series Parts List PART #DESCRIPTION PART #Accessories and Labels Diagram 9000 Series Parts9000 Series Parts List PART #DESCRIPTION PART #WARRANTY AND RETURNS G0492 12 X 36 Combo Lathe/Mill Page