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Grizzly G0492 owner manual Series Parts List, Part #, Description

Models: G0492

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3500 Series Parts List

REF	PART #	DESCRIPTION

3501	P04923501	FEMALE KNOB 5/16-18
3502	P04923502	LEVER 5/16-20
3503	P04923503	TOOL POST BOLT M10-1.5 X 20
3504	P04923504	LEVER HUB
3505	P04923505	SPACER
3506	P04923506	FOUR-WAY TOOL POST
3507	P04923507	SLIDE
3508	P04923508	DETENT PIN
3509	P04923509	COMPRESSION SPRING
3510	PSS64M	SET SCREW M6-1 X 15
3511	PN01M	HEX NUT M6-1
3512	PSS01M	SET SCREW M6-1 X 10
3513	P04923513	T-BOLT
3514	P04923514	DOWEL PIN
3515	P04923515	BALL OILER
3516	PSB01M	CAP SCREW M6-1 X 16
3517	P04923517	END BLOCK
3518	P04923518	SCALE HUB
3519	P04923519	FLAT SPRING
3520	P04923520	HUB

REF	PART #	DESCRIPTION

3521	P04923521	SPANNER NUT
3522	P04923522	TAPERED PIN
3523	P04923523	HANDLE ASSY
3524	P04923524	LEAD SCREW
3525	P04923525	LEAD SCREW NUT
3526	P04923526	SPECIAL KEY
3527	P04923527	WAY BASE
3528	P04923528	GIB
3529	P04923529	SCALE PLATE
3530	P04923530	RIVET
3531	PN18M	ACORN NUT M8-1.25
3532	PN03M	HEX NUT M8-1.25
3533	PW01M	FLAT WASHER 8MM
3534	P04923534	BASE
3535	P04923535	T-NUT M8-1.25 X 25
3536	P04923536	T-NUT M10-1.5 X 32
3537	PW04M	FLAT WASHER 10MM
3538	PN02M	HEX NUT M10-1.5
3539	P04923539	COMPLETE COMPOUND REST

G0492 12" X 36" Combo Lathe/Mill

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Grizzly G0492 owner manual Series Parts List, Part #, Description

Contents

MODEL G0492 12 X 36 COMBO LATHE/MILL OWNERS MANUALPage SECTION 1 SAFETY Table of ContentsSECTION 3 SET UP SECTION 6 MAINTENANCESECTION 8 ACCESSORIES SECTION 7 SERVICEWARRANTY AND RETURNS SECTION 9 PARTSINTRODUCTION ForewordContact Info Machine Data Sheet MACHINE DATA SHEETProduct Dimensions Shipping DimensionsFeatures Other SpecificationsLathe Information Mill InformationIdentification G0492 12 X 36 Combo Lathe/Mill G0492 12 X 36 Combo Lathe/Mill Additional Safety Instructions for Lathe/Mills Glossary of Terms SECTION 2 CIRCUIT REQUIREMENTS 220V Single-PhaseAmperage Draw Circuit RequirementsSet Up Safety SECTION 3 SET UPUnpacking and Lifting To unpack and move the lathe/millPackaged Accessories Figure Installed Accessories FigureInventory 4-Way Tool Post and Compound RestPlacement Location Clean UpSite Considerations Floor LoadThe Power Supply Operation SafetySECTION 4 LATHE OPERATIONS Loose hair and cloth ing could get caught in machinery and cause seriTest Run & Break-In To begin the test run & break-in procedureMounting the Chuck and the Faceplate To remove and install the chuck or face plateReplacing the Jaws Note The chuck need not be removed from the spindle to swap the jawsTo remove a set of jaws Using the Four-Jaw Chuck To install the four-jaw chuckTo load a workpiece in the four-jaw chuck To install the faceplate Using the FaceplateTo load a workpiece Make sure your clamping application will not failTo install the MT#3 drill chuck Using the TailstockDrilling with the Tailstock To use the tailstockCutting Shallow Tapers with Tailstock To setup the tailstock to cut tapersAligning Tailstock To align the tailstockFigure 23. Tailstock adjustment option #2 Figure 22. Tailstock adjustment option #15. Place the live center in the tailstock 7. Turn approximately 0.010 off the diameterTo install the MT#5 dead center in the spin- dle Using the Steady Rest Using the Follow RestTo use the steady rest Using the Compound Rest Using the Tool PostTo set the angular position Setting the Spindle RPM Using the Manual Feed HandwheelsLongitudinal Handwheel Cross Slide Handwheel= RPM Cutting Speed x Diameter of CutTo set and engage the power feed Setting the Power Feed RateNote All change gears are stamped with the number of teeth they have M N ASetup for Threading To setup for threadingNote All change gears are stamped with the number of teeth they have G0492 12 X 36 Combo Lathe/Mill Change Gear ChartTo begin the start up procedure SECTION 5 MILL OPERATIONSTest Run & Break-In Positioning the Headstock Using the Mill TableCross Slide Longitudinal Feed ControlTo install a cutter in the spindle Installing CuttersRemoving Cutters To remove a cutter from the spindleTo determine and set the mill to the needed cutting RPM Using the MillCutting Speeds for High Speed Steel HSS cutting tools To use the quillBasic Maintenance SECTION 6 MAINTENANCEGeneral Cleaning General LubricationTo replace or adjust the V-belts Belt Adjustment or ReplacementSECTION 7 SERVICE Cross Slide Backlash AdjustmentGib Adjustments See Figure Electrical Component and Connection IndexFigure 58. Contactor wiring KM1 Figure 59. Junction block wiring Electrical ConnectionsFigure 60. Contactor wiring KM2 and KM3 Figure 61. Contactor wiring KM2 and KM3switches Figure 66. Mill power switch Figure 69. Lathe motor direction limitElectrical Connections Figure 64. Motor connection Figure 65. Start capacitorEmergency Stop Switch Power Lamp Jog Button Figure 70. Lathe controls 220V Wiring DiagramFigure 71. Lathe control panel wiring Electrical ConnectionsMotor & Electrical TroubleshootingTroubleshooting Operation and Work ResultsTroubleshooting Operation and Work Results ContinuedSECTION 8 ACCESSORIES H2689-R8 Quick Change Collet SetH4959-Coolant Dispenser SECTION 9 PARTS 0000 Series Parts ListElectrical Box 0000 Series PartsG0492 12 X 36 Combo Lathe/Mill Lathe Change Gear Housing Diagram 1000 Series PartsPART # 1000 Series Parts ListDESCRIPTION PART #Leadscrew Gearbox Diagram 2700 Series Parts G0492 12 XCombo Lathe/Mill PART # 2700 Series Parts ListDESCRIPTION PART #3000 Series Parts Thread Dial DiagramPART # 3000 Series Parts ListDESCRIPTION PART #3500 Series Parts Compound Rest and Tool Post DiagramPART # 3500 Series Parts ListDESCRIPTION PART #Parts Bed 4000 SeriesG0492 X 36 Combo Lathe/MillPART # 4000 Series Parts ListDESCRIPTION PART #4500 Series Parts Steady Rest and Follow Rest DiagramPART # 4500 Series Parts ListDESCRIPTION PART #5700 Series Parts Tailstock DiagramPART # 5700 Series Parts ListDESCRIPTION PART #6000 Series Parts Apron DiagramPART # 6000 Series Parts ListDESCRIPTION PART #7500 Series Parts Headstock DiagramPART # 7500 Series Parts ListDESCRIPTION PART #8000 Series Parts Mill Column DiagramPART # 8000 Series Parts ListDESCRIPTION PART #9000 Series Parts Accessories and Labels DiagramPART # 9000 Series Parts ListDESCRIPTION PART #WARRANTY AND RETURNS G0492 12 X 36 Combo Lathe/Mill Page