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Grizzly G0492 owner manual

Models: G0492

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Contents

MODEL G0492 12 X 36 COMBO LATHE/MILL OWNERS MANUALPage SECTION 6 MAINTENANCE Table of ContentsSECTION 1 SAFETY SECTION 3 SET UPSECTION 9 PARTS SECTION 7 SERVICESECTION 8 ACCESSORIES WARRANTY AND RETURNSINTRODUCTION ForewordContact Info Shipping Dimensions MACHINE DATA SHEETMachine Data Sheet Product DimensionsMill Information Other SpecificationsFeatures Lathe InformationIdentification G0492 12 X 36 Combo Lathe/Mill G0492 12 X 36 Combo Lathe/Mill Additional Safety Instructions for Lathe/Mills Glossary of Terms Circuit Requirements 220V Single-PhaseSECTION 2 CIRCUIT REQUIREMENTS Amperage DrawTo unpack and move the lathe/mill SECTION 3 SET UPSet Up Safety Unpacking and Lifting4-Way Tool Post and Compound Rest Installed Accessories FigurePackaged Accessories Figure InventoryFloor Load Clean UpPlacement Location Site ConsiderationsLoose hair and cloth ing could get caught in machinery and cause seri Operation SafetyThe Power Supply SECTION 4 LATHE OPERATIONSTest Run & Break-In To begin the test run & break-in procedureMounting the Chuck and the Faceplate To remove and install the chuck or face plateReplacing the Jaws Note The chuck need not be removed from the spindle to swap the jawsTo remove a set of jaws Using the Four-Jaw Chuck To install the four-jaw chuckTo load a workpiece in the four-jaw chuck Make sure your clamping application will not fail Using the FaceplateTo install the faceplate To load a workpieceTo use the tailstock Using the TailstockTo install the MT#3 drill chuck Drilling with the TailstockTo align the tailstock To setup the tailstock to cut tapersCutting Shallow Tapers with Tailstock Aligning Tailstock7. Turn approximately 0.010 off the diameter Figure 22. Tailstock adjustment option #1Figure 23. Tailstock adjustment option #2 5. Place the live center in the tailstockTo install the MT#5 dead center in the spin- dle Using the Steady Rest Using the Follow RestTo use the steady rest Using the Compound Rest Using the Tool PostTo set the angular position Cross Slide Handwheel Using the Manual Feed HandwheelsSetting the Spindle RPM Longitudinal Handwheel= RPM Cutting Speed x Diameter of CutM N A Setting the Power Feed RateTo set and engage the power feed Note All change gears are stamped with the number of teeth they haveSetup for Threading To setup for threadingNote All change gears are stamped with the number of teeth they have G0492 12 X 36 Combo Lathe/Mill Change Gear ChartTo begin the start up procedure SECTION 5 MILL OPERATIONSTest Run & Break-In Longitudinal Feed Control Using the Mill TablePositioning the Headstock Cross SlideTo remove a cutter from the spindle Installing CuttersTo install a cutter in the spindle Removing CuttersTo use the quill Using the MillTo determine and set the mill to the needed cutting RPM Cutting Speeds for High Speed Steel HSS cutting toolsGeneral Lubrication SECTION 6 MAINTENANCEBasic Maintenance General CleaningTo replace or adjust the V-belts Belt Adjustment or ReplacementSECTION 7 SERVICE Cross Slide Backlash AdjustmentGib Adjustments See Figure Electrical Component and Connection IndexFigure 61. Contactor wiring KM2 and KM3 Electrical ConnectionsFigure 58. Contactor wiring KM1 Figure 59. Junction block wiring Figure 60. Contactor wiring KM2 and KM3Figure 64. Motor connection Figure 65. Start capacitor Figure 66. Mill power switch Figure 69. Lathe motor direction limitswitches Electrical ConnectionsElectrical Connections 220V Wiring DiagramEmergency Stop Switch Power Lamp Jog Button Figure 70. Lathe controls Figure 71. Lathe control panel wiringMotor & Electrical TroubleshootingTroubleshooting Operation and Work ResultsTroubleshooting Operation and Work Results ContinuedSECTION 8 ACCESSORIES H2689-R8 Quick Change Collet SetH4959-Coolant Dispenser 0000 Series Parts 0000 Series Parts ListSECTION 9 PARTS Electrical BoxG0492 12 X 36 Combo Lathe/Mill Lathe Change Gear Housing Diagram 1000 Series PartsPART # 1000 Series Parts ListPART # DESCRIPTIONLeadscrew Gearbox Diagram 2700 Series Parts G0492 12 XCombo Lathe/Mill PART # 2700 Series Parts ListPART # DESCRIPTION3000 Series Parts Thread Dial DiagramPART # 3000 Series Parts ListPART # DESCRIPTION3500 Series Parts Compound Rest and Tool Post DiagramPART # 3500 Series Parts ListPART # DESCRIPTIONX 36 Combo Lathe/Mill Bed 4000 SeriesParts G0492PART # 4000 Series Parts ListPART # DESCRIPTION4500 Series Parts Steady Rest and Follow Rest DiagramPART # 4500 Series Parts ListPART # DESCRIPTION5700 Series Parts Tailstock DiagramPART # 5700 Series Parts ListPART # DESCRIPTION6000 Series Parts Apron DiagramPART # 6000 Series Parts ListPART # DESCRIPTION7500 Series Parts Headstock DiagramPART # 7500 Series Parts ListPART # DESCRIPTION8000 Series Parts Mill Column DiagramPART # 8000 Series Parts ListPART # DESCRIPTION9000 Series Parts Accessories and Labels DiagramPART # 9000 Series Parts ListPART # DESCRIPTIONWARRANTY AND RETURNS G0492 12 X 36 Combo Lathe/Mill Page