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owner manual Change Gear Chart, G0492 12 X 36 Combo Lathe/Mill
Models:
G0492
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Troubleshooting
Specification
Install
Parts list
Change Gear Chart
Machine Data Sheet
Placement Location
Warranty
Maintenance
Contactor wiring KM1 . Junction block wiring
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Image 33
Change Gear Chart
G0492 12" X 36" Combo Lathe/Mill
-31-
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Image 33
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Contents
MODEL G0492 12 X 36 COMBO LATHE/MILL
OWNERS MANUAL
Page
SECTION 1 SAFETY
Table of Contents
SECTION 3 SET UP
SECTION 6 MAINTENANCE
SECTION 8 ACCESSORIES
SECTION 7 SERVICE
WARRANTY AND RETURNS
SECTION 9 PARTS
INTRODUCTION
Foreword
Contact Info
Machine Data Sheet
MACHINE DATA SHEET
Product Dimensions
Shipping Dimensions
Features
Other Specifications
Lathe Information
Mill Information
Identification
G0492 12 X 36 Combo Lathe/Mill
G0492 12 X 36 Combo Lathe/Mill
Additional Safety Instructions for Lathe/Mills
Glossary of Terms
SECTION 2 CIRCUIT REQUIREMENTS
220V Single-Phase
Amperage Draw
Circuit Requirements
Set Up Safety
SECTION 3 SET UP
Unpacking and Lifting
To unpack and move the lathe/mill
Packaged Accessories Figure
Installed Accessories Figure
Inventory
4-Way Tool Post and Compound Rest
Placement Location
Clean Up
Site Considerations
Floor Load
The Power Supply
Operation Safety
SECTION 4 LATHE OPERATIONS
Loose hair and cloth ing could get caught in machinery and cause seri
Test Run & Break-In
To begin the test run & break-in procedure
Mounting the Chuck and the Faceplate
To remove and install the chuck or face plate
Replacing the Jaws
Note The chuck need not be removed from the spindle to swap the jaws
To remove a set of jaws
Using the Four-Jaw Chuck
To install the four-jaw chuck
To load a workpiece in the four-jaw chuck
To install the faceplate
Using the Faceplate
To load a workpiece
Make sure your clamping application will not fail
To install the MT#3 drill chuck
Using the Tailstock
Drilling with the Tailstock
To use the tailstock
Cutting Shallow Tapers with Tailstock
To setup the tailstock to cut tapers
Aligning Tailstock
To align the tailstock
Figure 23. Tailstock adjustment option #2
Figure 22. Tailstock adjustment option #1
5. Place the live center in the tailstock
7. Turn approximately 0.010 off the diameter
To install the MT#5 dead center in the spin- dle
Using the Steady Rest
Using the Follow Rest
To use the steady rest
Using the Compound Rest
Using the Tool Post
To set the angular position
Setting the Spindle RPM
Using the Manual Feed Handwheels
Longitudinal Handwheel
Cross Slide Handwheel
= RPM
Cutting Speed x Diameter of Cut
To set and engage the power feed
Setting the Power Feed Rate
Note All change gears are stamped with the number of teeth they have
M N A
Setup for Threading
To setup for threading
Note All change gears are stamped with the number of teeth they have
G0492 12 X 36 Combo Lathe/Mill
Change Gear Chart
To begin the start up procedure
SECTION 5 MILL OPERATIONS
Test Run & Break-In
Positioning the Headstock
Using the Mill Table
Cross Slide
Longitudinal Feed Control
To install a cutter in the spindle
Installing Cutters
Removing Cutters
To remove a cutter from the spindle
To determine and set the mill to the needed cutting RPM
Using the Mill
Cutting Speeds for High Speed Steel HSS cutting tools
To use the quill
Basic Maintenance
SECTION 6 MAINTENANCE
General Cleaning
General Lubrication
To replace or adjust the V-belts
Belt Adjustment or Replacement
SECTION 7 SERVICE
Cross Slide Backlash Adjustment
Gib Adjustments
See Figure
Electrical Component and Connection Index
Figure 58. Contactor wiring KM1 Figure 59. Junction block wiring
Electrical Connections
Figure 60. Contactor wiring KM2 and KM3
Figure 61. Contactor wiring KM2 and KM3
switches
Figure 66. Mill power switch Figure 69. Lathe motor direction limit
Electrical Connections
Figure 64. Motor connection Figure 65. Start capacitor
Emergency Stop Switch Power Lamp Jog Button Figure 70. Lathe controls
220V Wiring Diagram
Figure 71. Lathe control panel wiring
Electrical Connections
Motor & Electrical
Troubleshooting
Troubleshooting
Operation and Work Results
Troubleshooting
Operation and Work Results Continued
SECTION 8 ACCESSORIES
H2689-R8 Quick Change Collet Set
H4959-Coolant Dispenser
SECTION 9 PARTS
0000 Series Parts List
Electrical Box
0000 Series Parts
G0492 12 X 36 Combo Lathe/Mill
Lathe Change Gear Housing Diagram 1000 Series Parts
PART #
1000 Series Parts List
DESCRIPTION
PART #
Leadscrew Gearbox Diagram 2700 Series Parts
G0492 12 X
Combo Lathe/Mill
PART #
2700 Series Parts List
DESCRIPTION
PART #
3000 Series Parts
Thread Dial Diagram
PART #
3000 Series Parts List
DESCRIPTION
PART #
3500 Series Parts
Compound Rest and Tool Post Diagram
PART #
3500 Series Parts List
DESCRIPTION
PART #
Parts
Bed 4000 Series
G0492
X 36 Combo Lathe/Mill
PART #
4000 Series Parts List
DESCRIPTION
PART #
4500 Series Parts
Steady Rest and Follow Rest Diagram
PART #
4500 Series Parts List
DESCRIPTION
PART #
5700 Series Parts
Tailstock Diagram
PART #
5700 Series Parts List
DESCRIPTION
PART #
6000 Series Parts
Apron Diagram
PART #
6000 Series Parts List
DESCRIPTION
PART #
7500 Series Parts
Headstock Diagram
PART #
7500 Series Parts List
DESCRIPTION
PART #
8000 Series Parts
Mill Column Diagram
PART #
8000 Series Parts List
DESCRIPTION
PART #
9000 Series Parts
Accessories and Labels Diagram
PART #
9000 Series Parts List
DESCRIPTION
PART #
WARRANTY AND RETURNS
G0492 12 X 36 Combo Lathe/Mill
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