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Symptom | Possible Cause | Possible Solution | ||
Machine has vibra- | 1. | Blade weld hits guides or teeth are broken. | 1. | Replace blade (Page 36). |
tion or noisy opera- | 2. | Bent or worn out blade. | 2. | Replace blade (Page 36). |
tion when running. | 3. | Motor or component is loose. | 3. | Inspect/replace stripped or damaged bolts/nuts, and |
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| 4. | 4. | Inspect/replace belts with matched set (Page 45). | |
| 5. | Motor fan is rubbing on fan cover. | 5. | Replace dented fan cover and loose/damaged fan. |
| 6. | Pulley is loose. | 6. | Realign/replace shaft, pulley, setscrew, and key as |
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| required. |
| 7. | Machine is incorrectly mounted or sits | 7. | Adjust the feet on the bottom of the stand; relocate |
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| unevenly on floor. |
| machine. |
| 8. | Motor bearings are at fault. | 8. | Test by rotating |
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| requires bearing replacement. |
| 9. | Worn arbor bearings. | 9. | Check/replace arbor bearings. |
| 10. Wheels not coplanar/aligned correctly. | 10. Adjust wheel alignment to coplaner (Page 46). | ||
| 11. Wheels out of balance. | 11. Replace wheels. | ||
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Cutting Operations
Symptom
Possible Cause
Possible Solution
Machine slows when | 1. | Feeding workpiece too fast. | 1. | Reduce feed rate. See Basic Cutting Tips on Page | |
operating. |
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| 28. | |
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| 2. | Blade is dull. | 2. | Replace blade (Page 36). |
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Ticking sound when | 1. | Blade weld contacting support bearing. | 1. | Use file or stone to smooth and round the back of | |
the saw is running. |
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| the blade. | |
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| 2. | Blade weld may be failing. | 2. | Inspect and replace blade if necessary (Page 36). |
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Blade | contacting | 1. | Excessive side pressure when cutting. | 1. | Reduce side pressure. |
table insert. | 2. | Table improperly adjusted. | 2. | Adjust table (Page 25). | |
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Vibration when cut- | 1. | Loose or damaged blade. | 1. | Tighten or replace blade. See Page 36 or 21. | |
ting. |
| 2. | Blade is tracking incorrectly. | 2. | Fix blade tracking (Page 16). |
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| 3. | Blade tension is loose. | 3. | Fix blade tension (Page 21). |
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Burn | marks on the | 1. | Too much side pressure when feeding | 1. | Feed workpiece straight into the blade. See Basic |
edge of the cut. |
| workpiece. |
| Cutting Tips on Page 28. |
2.Blade too wide for size of radius being cut. 2. Install a smaller width blade/increase blade tension. See Page 21 or 36.
Rough or poor qual- | 1. | Feeding workpiece too fast. | 1. | Reduce feed rate. See Basic Cutting Tips on Page | |||
ity cuts. |
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| 28. | |
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| 2. | Tracking and tension incorrect. | 2. | Fix tracking and tension (see Page 16 and 21). |
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Sawdust | buildup | 1. | Clogged dust port. | 1. | Clean out dust port. | ||
inside cabinet. |
| 2. | Low CFM (airflow) from dust collection sys- | 2. | Three options: | ||
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Blade | wanders | or | 1. | Blade lead. | 1. | Refer to Blade Lead on Page 30. | |
won't | follow | line | of |
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cut. |
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G0636X 17" Ultimate Bandsaw |