Model G9249 | Grizzly instruction

MODEL G9249

12" X 37" BELT DRIVE

GAP BED LATHE

OWNER'S Manual

Copyright © MAY, 2008 By Grizzly Industrial, Inc.

Warning: No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial, inc.

#TS10612 printed IN CHINA

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Grizzly owner manual Model G9249

Contents

Model G9249 Ss ,EAD from Leadbased PAINTS Table of Contents Foreword Functional Overview IntroductionContact Info Identification Machine Data Sheet Tailstock Info Other Specifications !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29 !,7!93 53% !.3 !002/6%$$ 3!&%49 ,!33%33 7%. /0%2!4 53%3 2%#/--%.$%$- !##%33/2%3 53%3!!2/5.$%$ %84%.3/..#/2$ 2!4%$4&/2/4%-!#.%!-0%2!%2 -!.9 -!#.%3 #!. %*%#4 7/2+0%#%3 4/7!2$ /0%2!4/2 !,7!93 ,/#+ -/,% !3%3 & 53%$ % %&/2% /0%2!4. -!#.%29# Additional Safety Instructions For Metal Lathes 220V Operation Circuit Requirements Setup Safety SetupItems Needed for Setup Unpacking Box 1 Inventory Figure Qty Inventory Box 2 Inventory Figure Qty Left Cabinet Stand Clean Up Placement Location Lathe Assembly PlacementSite Considerations Floor Load Loosening the carriage lock bolt Mounting to Shop Floor Using Machine MountsBolting to Concrete Floors Test Run Check Gearbox OilTo test run the machine Lubrication subsection on MERGENCYG3TOP Utton Factory adjustments that should be verified Recommended AdjustmentsSpindle Break-In Operations Operation SafetyBasic Controls Headstock Controls Tailstock Controls Carriage Controls Tools Needed Qty Chuck & Faceplate Mounting/RemovalTo remove a chuck or faceplate Mounting a Chuck or Faceplate Mounting a Workpiece To remove and install the jaws Using the 3-Jaw ChuckTo mount a workpiece in the 3-jaw chuck To mount a workpiece on the 4-jaw chuck Using the 4-Jaw Chuck Installing a Sleeve and Center into the Spindle Using the FaceplateCenters To mount a workpiece on the faceplate Tailstock Installing a Tapered Tool into the QuillRemoving a Sleeve and Center from the Spindle To set up the tailstock to cut a shallow taper Offsetting TailstockAligning Tailstock To align the tailstock with the headstock Step Drilling with Tailstock To set up the tailstock for drillingTo remove a tapered drill arbor or drill bit Steady Rest To install and use the steady rest Cross Slide Follow RestHandwheel Dial Increments Tool Posts Compound SlideTo set the compound slide angle To load and use the 4-way tool post Spindle Speed Configuring the V-Belts and Back GearCalculating the Correct Spindle RPM To disengage the back gears To engage the back gears Power Feed Recommended Feed Rates Setting Feed RateTo set the feed rate Change Gears To re-configure the change gears Change gear. G9249 12 x 37 Belt Drive Gap Bed Lathe Side Front View To cut threads Threading Operation Edhidc H3022-Measurement Tool Set Accessories H2670-HSS Square Tool Bits Pc. Carbide Tipped Tool Bit Sets H5936-2 Pc. Knurling Tool Set H2996-Double Ended Boring Bar G1070-MT3 Live Center Set H6879-Lathe Operation & Maintenance Book Cleaning Protecting MaintenanceSchedule Spindle Bearing Oil LubricationLubricant Frequency Qty To add oil to the spindle bearing reservoirs Headstock Idler Pulley Shaft Headstock Change GearsHeadstock Gears Headstock Spindle Pulley Shaft Apron Gearbox Feed Rate GearsTo lubricate the feed rate gears Back Gear Shaft Ball Oilers To adjust the motor V-belt tension Adjusting Motor V-BeltTensioning Replacing V-Belts Replacing Motor V-Belt Spindle V-Belt Power Twist V-Belt G9249 12 x 37 Belt Drive Gap Bed Lathe Troubleshooting ServiceMotor & Electrical Faceplate Operations To adjust the saddle gib Adjusting GibsTo adjust the cross slide and compound slide gibs To adjust the cross slide backlash To adjust the tailstock lockTailstock Lock Cross Slide Backlash Spindle Bearing Preload Gap Removal Disconnect Lathe from Power To confirm that the bearings are correctly pre- loaded To remove/install the brass tips To remove/install the rest fingersRest Finger Tips Type of Finger Tip Part Number To adjust the half-nut guide bar Adjusting Half-Nut Electrical Safety Instructions Wiring Diagram on Wiring OverviewControl Panel Motor Electrical Cabinet Wiring Diagram Box Control Panel & Motor Wiring Diagrams Bed Parts Headstock Figured Flat NUT M8-1.25 Headstock Parts List Bushing Feed Rate Gearbox Feed Rate Gearbox Parts List Apron Apron Parts List + + Carriage Parts List #* #+ Spindle Lever Change Gear Cover Complete Steady Rest Complete Follow Rest Electrical Cabinet Electrical Cabinet Parts List Cabinet Stand Accessories Label Placement 22!.49 #!2$ 99.$5342!, .# 0//88 %,,.!- 7! Warranty and Returns #ALL 4ODAYD&ORO! &2%%