SECTION 7: SERVICE
Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel- ops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570)
Troubleshooting
Motor & Electrical
Symptom | Possible Cause | Possible Solution | |||
Machine | does not | 1. | Emergency stop button is engaged, or is at | 1. | Rotate the emergency stop button clockwise until it |
start or | a breaker |
| fault. |
| pops out, or replace faulty emergency stop button. |
trips. |
| 2. | Change gear door, headstock cover, or | 2. | Make sure the change gear door is closed and |
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| chuck guard open tripping safety switch. |
| secure, the headstock cover is all the way down, |
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| and the chuck guard is in the proper operational |
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| 3. | Plug or receptacle is at fault or wired |
| position. |
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| incorrectly. | 3. | Test power plug and receptacle for good contact and |
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| 4. | Start capacitor is at fault. |
| correct wiring. |
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| 5. | Contactor not getting energized or has burnt | 4. | Test capacitor and replace if necessary. |
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| contacts. | 5. | Test for power in and out on all legs, and contactor |
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| 6. | Wall fuse or circuit breaker is blown or |
| operation; replace if faulty. |
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| tripped. | 6. | Make sure circuit breaker/fuse is sized correctly for |
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| 7. | Motor connection is wired incorrectly. |
| machine load; replace faulty breaker. |
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| 8. | Power supply is at fault, or is switched | 7. | Correct motor wiring (Page 66). |
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| OFF. | 8. | Make sure all hot lines and grounds are operational |
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| 9. | Motor ON button is at fault. |
| and have correct voltage. |
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| 10. Centrifugal switch is at fault. | 9. | Replace faulty motor ON button. | |
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| 11. Spindle switch is at fault. | 10. Adjust/replace. | ||
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| 12. Cable or wiring is open or has high | 11. Test; replace if necessary. | ||
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| resistance. | 12. Troubleshoot wires for internal/external breaks; | |
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| check for disconnected or corroded connections; |
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| 13. Motor is at fault. |
| repair or replace faulty wiring or connections. | |
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| 13. Test/repair/replace. | |
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Machine | has | 1. | Motor or component is loose. | 1. | Inspect/replace stripped or damaged fasteners; |
vibration | or noisy |
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operation. | 2. | 2. | |||
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| 3. | Motor fan is rubbing on fan cover. | 3. | Repair/replace dented fan cover or fan. |
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| 4. | Pulley set screws or keys are missing or | 4. | Inspect set screws/keys; replace/tighten if |
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| loose. |
| necessary. |
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| 5. | Machine is incorrectly mounted to floor. | 5. | |
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| necessary; use shims where required. |
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| 6. | Cutting tool is chattering. | 6. | |
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| workpiece; use correct feed rate and spindle speed. |
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| 7. | Workpiece or chuck is at fault. | 7. | |
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| faceplate; replace defective chuck/faceplate. |
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| 8. | Spindle bearings are at fault. | 8. | Tighten/replace spindle bearings. |
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| 9. | Motor bearings are at fault. | 9. | Rotate motor shaft to check for noisy or burnt |
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| bearing; repair/replace as necessary. |
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| 10. Gears are at fault. | 10. Replace bad gears/bearings. | ||
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G9249 12" x 37" Belt Drive Gap Bed Lathe |
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