SECTION 7: SERVICE

Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel- ops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663.

Troubleshooting

Motor & Electrical

Symptom

Possible Cause

Possible Solution

Machine

does not

1.

Emergency stop button is engaged, or is at

1.

Rotate the emergency stop button clockwise until it

start or

a breaker

 

fault.

 

pops out, or replace faulty emergency stop button.

trips.

 

2.

Change gear door, headstock cover, or

2.

Make sure the change gear door is closed and

 

 

 

 

 

chuck guard open tripping safety switch.

 

secure, the headstock cover is all the way down,

 

 

 

 

 

and the chuck guard is in the proper operational

 

 

3.

Plug or receptacle is at fault or wired

 

position.

 

 

 

incorrectly.

3.

Test power plug and receptacle for good contact and

 

 

4.

Start capacitor is at fault.

 

correct wiring.

 

 

5.

Contactor not getting energized or has burnt

4.

Test capacitor and replace if necessary.

 

 

 

contacts.

5.

Test for power in and out on all legs, and contactor

 

 

6.

Wall fuse or circuit breaker is blown or

 

operation; replace if faulty.

 

 

 

tripped.

6.

Make sure circuit breaker/fuse is sized correctly for

 

 

7.

Motor connection is wired incorrectly.

 

machine load; replace faulty breaker.

 

 

8.

Power supply is at fault, or is switched

7.

Correct motor wiring (Page 66).

 

 

 

OFF.

8.

Make sure all hot lines and grounds are operational

 

 

9.

Motor ON button is at fault.

 

and have correct voltage.

 

 

10. Centrifugal switch is at fault.

9.

Replace faulty motor ON button.

 

 

11. Spindle switch is at fault.

10. Adjust/replace.

 

 

12. Cable or wiring is open or has high

11. Test; replace if necessary.

 

 

 

resistance.

12. Troubleshoot wires for internal/external breaks;

 

 

 

 

 

check for disconnected or corroded connections;

 

 

13. Motor is at fault.

 

repair or replace faulty wiring or connections.

 

 

 

 

13. Test/repair/replace.

 

 

 

 

 

 

Machine

has

1.

Motor or component is loose.

1.

Inspect/replace stripped or damaged fasteners;

vibration

or noisy

 

 

 

re-tighten with thread locking fluid.

operation.

2.

V-belt(s) worn, damaged, or loose.

2.

Replace/re-tension V-belts (Page 51).

 

 

 

 

3.

Motor fan is rubbing on fan cover.

3.

Repair/replace dented fan cover or fan.

 

 

4.

Pulley set screws or keys are missing or

4.

Inspect set screws/keys; replace/tighten if

 

 

 

loose.

 

necessary.

 

 

5.

Machine is incorrectly mounted to floor.

5.

Re-tighten/replace machine mounting hardware as

 

 

 

 

 

necessary; use shims where required.

 

 

6.

Cutting tool is chattering.

6.

Re-sharpen/replace cutting tool; index tool to

 

 

 

 

 

workpiece; use correct feed rate and spindle speed.

 

 

7.

Workpiece or chuck is at fault.

7.

Re-center and properly secure workpiece in chuck or

 

 

 

 

 

faceplate; replace defective chuck/faceplate.

 

 

8.

Spindle bearings are at fault.

8.

Tighten/replace spindle bearings.

 

 

9.

Motor bearings are at fault.

9.

Rotate motor shaft to check for noisy or burnt

 

 

 

 

 

bearing; repair/replace as necessary.

 

 

10. Gears are at fault.

10. Replace bad gears/bearings.

 

 

 

 

G9249  12" x 37" Belt Drive Gap Bed Lathe

 

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Grizzly G9249 owner manual Service, Troubleshooting, Motor & Electrical