Table of Contents
INTRODUCTION | 3 |
Machine Description | 3 |
Contact Info | 3 |
Manual Accuracy | 3 |
Identification | 4 |
Controls & Components | 5 |
Control Panel | 5 |
Carriage | 5 |
Tailstock | 6 |
Rear Controls | 6 |
End Gears | 6 |
G0765 Data Sheet | 7 |
SECTION 1: SAFETY | 10 |
Safety Instructions for Machinery | 10 |
Additional Safety for Metal Lathes | 12 |
Additional Chuck Safety | 13 |
SECTION 2: POWER SUPPLY | 14 |
Availability | 14 |
14 | |
110V Circuit Requirements | 14 |
Grounding & Plug Requirements | 15 |
Extension Cords | 15 |
SECTION 3: SETUP | 16 |
Preparation | 16 |
Unpacking | 16 |
Needed for Setup | 16 |
Inventory | 17 |
Cleanup | 18 |
Site Considerations | 19 |
Lifting & Placing | 20 |
Assembly | 20 |
Power Connection | 20 |
Connecting Power | 20 |
Disconnecting Power | 20 |
Test Run | 21 |
Spindle | 23 |
Recommended Adjustments | 23 |
SECTION 4: OPERATIONS | 24 |
Operation Overview | 24 |
Chuck & Faceplate Mounting | 25 |
Installation & Removal Device | 25 |
Chuck Installation | 26 |
Scroll Chuck Clamping | 27 |
Changing Jaw Set | 27 |
Faceplate | 29 |
Tailstock | 30 |
Tailstock Quill Specs | 30 |
Positioning Tailstock | 30 |
Using Quill | 30 |
Installing Tooling | 31 |
Removing Tooling | 31 |
Offsetting Tailstock | 31 |
Aligning Tailstock to Spindle Centerline | 32 |
Centers | 34 |
Dead Centers | 34 |
Mounting Dead Center in Spindle | 34 |
Removing Center from Spindle | 34 |
Mounting Center in Tailstock | 35 |
Removing Center from Tailstock | 35 |
Mounting Workpiece Between Centers | 35 |
Steady Rest | 36 |
Compound Rest | 37 |
37 | |
Installing Tool | 37 |
Aligning Cutting Tool with Spindle Centerline | 38 |
Manual Feed | 39 |
Carriage Handwheel | 39 |
Spindle Speed | 39 |
Determining Spindle Speed | 39 |
Setting Spindle Speed Range | 40 |
Setting Spindle Direction & Speed | 40 |
Configuration Example | 40 |
Power Feed | 41 |
Power Feed Controls | 41 |
Setting Power Feed Rate | 42 |
End Gears | 43 |
Power Feed Configuration | 43 |
Primary Threading Configuration | 43 |
Secondary Threading Configuration | 43 |
End Gear Configuration Example | 44 |
Threading | 46 |
Headstock Threading Controls | 46 |
Apron Threading Controls | 47 |
Thread Dial | 47 |
Thread Dial Chart | 47 |
SECTION 5: ACCESSORIES | 49 |
SECTION 6: MAINTENANCE | 50 |
Schedule | 50 |
Ongoing | 50 |
Daily, Before Operations | 50 |
Daily, After Operations | 50 |
Annually | 50 |
Cleaning/Protecting | 50 |
Lubrication | 51 |
Lubrication Frequency | 51 |
Ball Oilers | 51 |
Leadscrew & Carriage Rack | 52 |
