SECTION 2 – INSTALLATION

2-1. Specifications

Rated Output

 

 

Max. Open-

 

 

Amps Input at Rated Output, 50 or 60 Hz, Single-Phase

 

 

 

Circuit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Voltage

 

200 (208) V

230 V

 

400 V

460 V

575 V

 

KVA

KW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

250 A at 28 VDC,

 

200 A at 28 VDC,

 

 

38

 

48

42

24

21

17

 

9.8

7.5

40% Duty Cycle

 

60% Duty Cycle

 

 

 

 

2.3*

2*

1.2*

1*

0.8*

 

0.46*

0.13*

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wire Type and Diameter

 

 

 

Wire Feed Speed

 

Dimensions

 

Net Weight

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Solid Steel

 

Stainless Steel

 

Flux Cored

 

25–700 IPM

 

H: 37 in (940 mm)

 

 

212 lb

 

 

 

 

 

 

 

 

 

(.65–17.8 m/min)

 

W: 19 in (483 mm)

 

 

(96 kg)

 

.023 – .045 in

 

.023 – .035 in

 

.030 – .045 in

 

 

 

 

 

 

 

 

 

 

 

D: 30-1/4 in (768 mm)

 

 

 

 

(0.6 – 1.2 mm)

 

(0.6 – 0.9 mm)

 

(0.8 – 1.2 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

* While idling

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operating Temperature Range – –20C to +40C

 

 

 

Storage Temperature Range – -30C to + 50C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2-2. Welding Power Source Duty Cycle And Overheating

Duty Cycle is percentage of 10 min- utes that unit can weld at rated load without overheating.

If unit overheats, thermostat(s) opens, output stops, and cooling fan runs. Wait fifteen minutes for unit to cool. Reduce amperage or voltage, or duty cycle before welding.

Y Exceeding duty cycle can damage unit and void warranty.

60% Duty Cycle At 200 Amperes

6 Minutes Welding

4 Minutes Resting

40% Duty Cycle At 250 Amperes

4 Minutes Welding

6 Minutes Resting

Overheating

0

A or V

15

OR

Reduce Duty Cycle

Minutes

duty1 4/95 – 150 215-A

OM-198 683 Page 9

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Hobart Welding Products OM-198 683C manual Installation, Specifications, Welding Power Source Duty Cycle And Overheating