Table of Contents

CHAPTER 1: SAFETY .................................................................

6

1-1

How to Use This Manual .............................................................................................

6

 

Safety Symbols Used in this Manual.....................................................................

6

1-2

Warnings and Precautions ..........................................................................................

7

1-3

Responsibility ..............................................................................................................

7

CHAPTER 2: FUNCTIONAL DESCRIPTION...............................

8

2-1

Models Covered in This Manual..................................................................................

8

2-2

General Description.....................................................................................................

9

 

Chilled Water Circuit..............................................................................................

9

 

Refrigeration Circuit...............................................................................................

9

2-3

Standard Features.....................................................................................................

10

 

Mechanical Features ...........................................................................................

10

 

Electrical Features...............................................................................................

11

 

Refrigeration Features.........................................................................................

11

 

Controller Features..............................................................................................

11

 

Other Features ....................................................................................................

11

2-4

Safety Devices and Interlocks ...................................................................................

12

 

High/Low Thermostat Control..............................................................................

12

 

Crankcase Heater ...............................................................................................

12

 

High Pressure Cutout ..........................................................................................

12

 

Low Pressure Cutout...........................................................................................

13

 

Oil Pressure Safety Switch..................................................................................

13

 

Fan Cycling Switch..............................................................................................

13

 

Pressure Switch ..................................................................................................

13

 

Flow Switch .........................................................................................................

13

 

Remote Start/Stop Interlock ................................................................................

13

2-5

Optional Features......................................................................................................

14

CHAPTER 3: INSTALLATION ...................................................

17

3-1

Uncrating ...................................................................................................................

17

3-2

Electrical Connections...............................................................................................

17

3-3

Process Water Connections......................................................................................

18

3-4

Bypass Valve Considerations....................................................................................

18

3-5

Galvanic Corrosion Considerations...........................................................................

18

3-6

Water Treatment Considerations ..............................................................................

18

3-7

Condenser Considerations........................................................................................

19

 

Water-Cooled Chiller Condensers.......................................................................

19

 

Air-Cooled Chiller Condensers............................................................................

19

 

Remote Air-Cooled Chiller Condensers ..............................................................

20

3-8

Checking Motor Direction ..........................................................................................

24

 

Three-Phase Compressors .................................................................................

24

 

Water Pumps.......................................................................................................

24

 

Condenser Fan....................................................................................................

24

3-9

Water Reservoir ........................................................................................................

25

3-10 Automatic Water Make-Up Option.............................................................................

27

2-40 HP Portable Chillers

iii