Functional Description, Models Covered in This Manual | HP A0554832

Chapter 2: Functional Description

2-1 Models Covered in This Manual

This manual provides operation, installation, and maintenance instructions for air- and water- cooled portable chillers. Model numbers are listed on the serial tag. Make sure you know the model and serial number of your equipment before contacting the manufacturer for parts or service.

Our portable chiller models are designated by approximate compressor horsepower (2, 3 1/2, 5, 7 1/2, 10, etc) and the cooling method used: -A for air-cooled, -W for water-cooled, and –R for remote-air cooled.

2-40 HP Portable Chillers

Chapter 2: Functional Description

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HP A0554832 manual Functional Description, Models Covered in This Manual

Contents

Hp Portable Chillers Shipping Information Table of Contents Operation HP Portable Chillers Safety Symbols Used in this Manual SafetyHow to Use This Manual Wear Safety Glasses and Work Gloves Responsibility Functional Description Models Covered in This Manual Refrigeration Circuit General DescriptionChilled Water Circuit Other Mechanical Features Standard FeaturesMechanical Features Electrical Features Refrigeration FeaturesController Features Other Features Safety Devices and Interlocks High/Low Thermostat ControlCrankcase Heater High Pressure Cutout Oil Pressure Safety Switch Fan Cycling SwitchPressure Switch Flow Switch Optional Features Mounting Features Optional Pump Amperages Voltage Construction Full Load Amps Electrical Connections InstallationUncrating Process Water Connections Bypass Valve ConsiderationsGalvanic Corrosion Considerations Water Treatment Considerations Air-Cooled Chiller Condensers Condenser ConsiderationsWater-Cooled Chiller Condensers Remote Air-Cooled Chiller Condensers Page Equivalent Length in Feet for Valves and Fittings Chiller Condenser Charge Field Installed Piping Charge Refrigerant Charge Determination Three-Phase Compressors Checking Motor DirectionWater Pumps Condenser Fan Water Reservoir Part Number Description Ethylene Glycol and Propylene Glycol Curves Automatic Water Make-Up Option Initial Start-Up Panel Buttons, Indicator Lights, and Switches E5CK Controller Indicator Name DescriptionOperation Microprocessor Controllers Indicator Name Description Sterlco 2000 Controller Indicator Name Description 2000 See on Indicator Name Description Graphic Panel Indicator Name Description Typical Graphic Panels With E5CK Controller With Sterlco 2000 Controller Setting the Process Water Temperatures Auto-TuningStart-up Optional Communications Thermostat Buttons Indicator Name Description Programming the Electronic High/Low Thermostat Stage 1 Freeze Protection Stage 2 High Temperature ProtectionSelect Fahrenheit or Celsius Lubrication MaintenanceFilter Cleaning Maintaining the Condenser Maintaining the EvaporatorEvaporator Process Piping Y-Strainer Air- and Remote Air-Cooled Chillers Preventative Maintenance Service Troubleshooting HP Portable Chillers Troubleshooting HP Portable Chillers Troubleshooting Warranty Appendix Service Department Technical AssistanceParts Department Sales Department Drawings and Specifications Hp and 3 1/2 hp Air-Cooled Portable Chillers Hp and 7.5 hp Air-Cooled Portable Chillers Hp and 15 hp Air-Cooled Portable Chillers 20 hp, 25 hp, and 30 hp Air-Cooled Portable Chillers In. NPT Height Width Depth Lbs Hp and 3.5 hp Water-Cooled Portable ChillersNominal Condenser water Nominal cooling Water Com Hp and 7.5 hp Water-Cooled Portable Chillers Hp and 15 hp Water-Cooled Portable Chillers 20 hp, 25 hp, and 30 hp Water-Cooled Portable Chillers Hp and 40 hp Water-Cooled Portable Chillers Nominal cooling Com Refrigeration Power in amps e Hp and 7.5 hp Remote Air-Cooled Portable Chillers12.8 17.3 748 Hp and 15 hp Remote Air-Cooled Portable Chillers Nominal cooling Com RefrigerationPres Nom Connections 15.0 40.9 34.0 74.7 Hp through 40 hp Remote Air-Cooled Portable Chillers To/from No tank Tank, to/from Height Width Depth Lbs Remote Condenser Assembly Models ‘A’in ‘B’in ‘C’in ‘D’in ODSin Pump Curves, Flow, and Pressure Considerations Hertz Pump Curves DWG. No. S0554823 Water Pressure Drop Tables Calculating Chiller Nominal Flow and Pressure to Process Flow and Pressure Considerations Recirculation Pump SpecificationsRecirc. power Flow Rate ∆ pressure Gpm Lpm Psi KPa Configuration B Configuration C Remote Air-Cooled Chiller ConfigurationsConfiguration a Typical Ductwork for Air-Cooled Chillers Piping Diagrams Central and Gravity Return Piping with Standpipe Diagram Typical Piping Schematic, 2 and 3 1/2 hp Models HP Portable Chillers Appendix HP Portable Chillers Appendix Typical Piping Schematic, 5 hp through 40 hp, No-Pump Models HP Portable Chillers Appendix Electrical Schematics Time-delay Relays Disconnect Switch OptionalTypical Electrical Subpanel Speed Fuses Typical Electrical Schematic, 2 hp and 3 1/2 hp Models Typical Power Wiring Schematic, 5 hp through 40 hp Models A0554815 HP Portable Chillers Appendix DWG A0554931 DWG A0562343 DWG A0562435 Typical Wiring Schematic, 35 hp and 40 hp Models with Pump DWG A0562434