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Hustler Turf Super Mini Z Honda Engine Installation, Includes mounting hardware, Index, Service

Models: Super Mini Z

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Honda Engine Installation

	INDEX	SERVICE	MFG. PART	QTY.	DESCRIPTION
	NO.	PART NO.	NO.	QTY.	DESCRIPTION
	NO.	PART NO.	NO.
	1	785014	785014	1	HONDA 24 HP ENGINE (USED ON 927285)
	2	775353	775353	1	CENTRIFICAL AIR CLEANER CAP
	3	057661	057661	2	HOSE CLAMP
	4	785741	785741	1	MOUNTING BAND
	5	782763	782763	1	AIR CLEANER
	6	034272	034272	10	NT .312-18 HX G5 ZNYC
	7	768523	768523	18	FW .343 X .687 X .051/.080HD ZNYC
	8	370270	370270	1	MINI Z DEFLECTOR SCOOP
	9	055939	055939	6	CS .250-20 X .750 HX G5 ZNYC
	10	768515	768515	10	FW .281 X.625 X .051/.080 HD ZNYC
	11	036236	036236	2	CS .312-18 X 1.00 HX G5 ZNYC
	12	783837	783837	1	ELECTRIC COOLER FAN
	13	369470	369470	1	SUPER MINI Z HOOD
	14	044818	044818	4	CN ZN TIN-C7343-1420
	15	045088	045088	1	HOSE CLAMP 1"
	16	785675	785675	1	REMOTE AIR FILTER HOSE
	17	787689	787689	1	HONDA OIL DRAIN VALVE
	18	787713	787713	1	0.50" LOW PRESSURE HOSE, 3.00" LONG
	19	769166	769166	1	HOUR METER
	20	388892	388892	1	SEAT SUPPORT CROSSMEMBER
	21	767954	767954	8	FW .406 X .812 X .060 SAE HD ZN
	22	055822	055822	8	CS .375-16 X .75 HX G5 ZNYC
	23	034280	034280	4	CS .312-18 X .75 HX G5 ZNYC
	24	029876	029876	4	LW .312 INT-EXT TOOTH ZNYC
	25	052837	052837	4	CS .312-18 X1.50 HX G5 ZNYC
	26	369132	369132	1	MUFFLER GUARD
	27	377994	377994	1	MMZ ROLLER HEAT SHIELD
	28	300061	300061	1	REAR BUMPER ENGINE GUARD
	29	767962	767962	6	FW .531 X 1.063 X.090 SAE HD ZN
	30	016527	016527	6	CS .500-13 X1.00 HX G5 ZNYC
	31	064006	064006	2	CS .312-18 X .625 HX G5 ZNYC
	32	047654	047654	2	CLIP
	33	784843	784843	1	HONDA MUFFLER
	34	785543	N/A	2	HONDA MUFFLER GASKET
	35	784959	784959	1	MUFFLER MANIFOLD
	36	017004	N/A	5	LW .312 MED SPRING ZNYC
	37	782664	N/A	4	NT M8-1.25 HX STAINLESS STEEL
	38	785378	785378	1	1.50" MUFFLER CLAMP
	39	720177	720177	2	CS M 8-1.25 X 20 10.9 HXFLZNYC
	40	077545	N/A	1	NT M8-1.25 10 HX ZNYC
	41	787200	787200	1	TRACTOR WIRE HARNESS
	42	056077	056077	2	CS .250-20 X 1.00 HX G5 ZNYC
	43	785477	N/A	1	HONDA 20 AMP RECTIFIER
	44	024927	024927	2	NT .250-20 HX GR.5 ZNYC
	45	797670	797670	1	HONDA AIRCLEANER HOSE CLAMP

NOTES:

1.Includes mounting hardware.

2.Includes one (1) of Item 3 (057661 Hose Clamp).

302620 8/06

5-7

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Hustler Turf Super Mini Z manual Honda Engine Installation, Includes mounting hardware, Index, Service, Description

Contents

Hustler Super Mini Z Parts Manual 302620 Rev. 8/06Hustler Turf Equipment P.O. BoxThis spark ignition system complies with Canadian ICES-002 Table of Contents Chapter 11 Contents Maintenance & Adjustments Safety Precautions Maintenance AdjustmentsIndex Using this manual Service LiteratureChapter General InformationSIZE ABBREVIATIONDESCRIPTIONFT-LBS Hardware Description Codes & AbbreviationsRivet-nut Installation Footrest Assembly Chapter 2 ContentsSERVICE Rivet-nut InstallationINDEX DESCRIPTIONSERVICE Footrest AssemblyINDEX DESCRIPTION302620 8/06 Hydraulic System Installation Chapter 3 Contents302620 8/06 Hydraulic System InstallationSERVICE Hydraulic System Installation302620 8/06 INDEX3. Included in Hydro Kit Chapter 4 Contents Battery Installation Deck Lift Assembly Steering and Brake AssemblyPump Belt and Pulley Installation 302620 8/06 Battery InstallationSERVICE Battery InstallationINDEX DESCRIPTIONDeck Lift Assembly 15 10302620 8/06 Deck Lift Assembly 1. Apply grease at zerks see owner’s manualSERVICE INDEX25 12 Steering and Brake Assembly43 42 302620 8/06SERVICE Steering and Brake Assembly302620 8/06 INDEX1. Torque to 280-310 ft.-lbs. Included with wheel motor 2. Torque brake assembly mounting bolts to 24 ft.-lbs3. 783118 used on left wheel 4. 783126 used on right wheel 5. Includes Item 1 781260 Steering Bar Grip302620 8/06 This page intentionally left blankFor mowers with serial numbers prior to Pump Belt and Pulley InstallationLOCATION FOR RUBBER BUMPER4. Apply grease at zerks see owner’s manual 1. Torque to 45-48 ft.-lbs 2. Torque to 12-15 ft.-lbsPump Belt and Pulley Installation SERVICE302620 8/06 4-12Electrical Schematic-Kawasaki Engines 783894 Chapter 5 ContentsElectrical Schematic-Honda 787200 Electrical Schematic-Kohler 788000 Kawasaki Engine Installation Honda Engine InstallationKawasaki Engine Installation SERVICE Kawasaki Engine Installation302620 8/06 INDEX1. Includes mounting hardware 302620 8/06 This page intentionally left blankHonda Engine Installation SERVICE Honda Engine Installation1. Includes mounting hardware 2. Includes one 1 of Item 3 057661 Hose Clamp7. Air filter service parts 3. Part of Item 41 787200 Tractor Wire Harness4. Engine oil capacity 2 US quarts 5. Engine RPM to be set at 3600±50 302620 8/06302620 8/06 This page intentionally left blankBATTERY Kohler Engine Installation3 RED/BLK POSITIVE1. Includes mounting hardware 2. Supplied with engine 3. Part of Item 39 788000 Wire Harness4. Includes one of Item 9 057661 Hose Clamp 5. Engine oil capacity 2 US quarts 6. Engine RPM to be set at 3600±50302620 8/06 5-12This page intentionally left blank 302620 8/065-13 SEAT SUPPORT Fuel System InstallationCROSSMEMBER 5-14Fuel System Installation 1. Torque to 20 ft.-lbs 2. Supplied with new fuel tankSERVICE ITEM NORIGHT SIDE FUEL TANK 15a 5a KAWASAKI 10a HONDA 15a KOHLER 20a Instrument Panel Installation/AssemblyFUSE SIZE AND LOCATIONS 5-16Instrument Panel Installation/Assembly 1. Part of Tractor Wire HarnessSERVICE ITEM NOElectrical Schematic - Kawasaki Engines 5-18302620 8/06 Electrical Schematic - Kawasaki Engines 302620 8/065-19 Electrical Schematic - Honda Engines 5-20302620 8/06 Electrical Schematic - Honda Engines 302620 8/065-21 Electrical Schematic-Kohler 5-22302620 8/06 Electrical Schematic-Kohler 302620 8/065-23 302620 8/06 5-24Chapter 6 Contents Front Wheel Assembly Front Wheel Breakdown Drive Wheel AssemblyAnti-Rollover Wheel Assembly TRACTOR Front Wheel AssemblyFRAME 302620 8/062. Assemble with extended inner race down 1. Apply grease to zerks see owner’s manualFront Wheel Assembly SERVICE1. Inflate tire to 8-10 psi Front Wheel BreakdownSERVICE ITEM NO1. Torque to 65-75 ft. lbs 2. Inflate tire to 8-10 psi Drive Wheel Assembly/InstallationSERVICE INDEX NO1. Do not torque, wheel must turn freely Anti-Rollover Wheel AssemblySERVICE INDEX NODeck Assembly Deck Pulley Assembly Blade Spindle Assembly Breakdown Chapter 7 Contents44 DECK 14A Deck Assembly2. Factory assembled in top hole for shipping purposes 1. Do not torque, Item 2 357111 Discharge Chute must pivot freely4. Includes items 11A, 12A, 13A, and 15A Deck Assembly302620 8/06 Deck Pulley Assembly3. Used on mowers with serial number prior to 1. Torque to 118 ft. lbsDeck Pulley Assembly SERVICE6. Optional blades 4. Used on mower with serial number prior to34 12 13 7 785428 16 CW Gator Blade 785436 18 CW Gator BladeSERVICE Blade Spindle Assembly Breakdown302620 8/06 INDEX302620 8/06 Deck Installation Deck Belt Routing and Tensioning Chapter 8 Contents1. 52 Deck installation shown, 44 Deck installation is similar Deck InstallationSERVICE INDEX2. Route belt as shown Deck Belt Routing and Tensioning302620 8/06 Tractor Decals 52 Deck Decals 44 Deck Decals Chapter 9 ContentsSECTION A-A Tractor DecalsDETAIL A DETAIL ATractor Decals SERVICE302620 8/06 INDEXSERVICE 52 Deck Decals302620 8/06 INDEXSERVICE 44 Deck Decals302620 8/06 INDEX302620 8/06 Seat Installation Chapter 10 ContentsSeat Installation 10-2302620 8/06 3. Service parts available for Milsco seats 1. Must pivot freely 2. Service parts available for Michigan seatsSeat Installation SERVICE302620 8/06 10-4Chapter 11 Contents Maintenance & Adjustments Safety Precautions Maintenance Adjustments11-1 302620 8/06 11-2Safe Maintenance & Adjustment Practices SAFETY PRECAUTIONS11-3 Never use your handUsing a ramp 11-5 Safety and Instruction Decals302620 8/06 MAINTENANCE LOCATOR CHART MAINTENANCEViewed from bottom of tractor 11-7Torque values IntroductionHour meter LubricationAccess to engine and hydraulic pumps BatteryElectrical system Burnishing the electric clutchHydraulic reservoir Hydraulic filter Seat platform catch Seat platform Control leverHydraulic system Cooling fanEngine oil and filter Fuel tankFuel filter Kawasaki engine Figure 11-9A Fuel filter Honda engine Figure 11-9B Fuel filter Kohler engineKawasaki Engine Pre-cleaner CanisterEngine oil filler tube Engine oilGeneral engine maintenance Reset button IndicatorBelt replacement Incorrect air cleaner elementMower blade maintenance Mower blade removal11-14 Control Lever Neutral Adjustment ADJUSTMENTSIntroduction Steering linkageControl lever adjustment Spring housing Front ball stud Steering dampener with springPark brake adjustment Control lever stopsDeck drive belt adjustment Hydraulic pump belt adjustmentBypass valve Control lever Park brake slot 1/8” Outside edgeDeck leveling and height adjustment Engine RPM settingStop handle Height adjusting stop Deck level adjustmentsNut Nut Chains 5/16” bolt Jam nut Hardware AdjusterFoot Nuts302620 8/06 11-20Access to engine and hydraulic pump INDEXPAGE PAGEIndex Numerical IndexNumerics PartPage PartPart PagePage PartPart Page