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Hustler Turf Super Mini Z manual Electrical Schematic - Honda Engines, 302620 8/06, 5-21

Models: Super Mini Z

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Electrical Schematic - Honda Engines (787200)

302620 8/06

5-21

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Hustler Turf Super Mini Z manual Electrical Schematic - Honda Engines, 302620 8/06, 5-21

Contents

P.O. Box 302620 Rev. 8/06Hustler Super Mini Z Parts Manual Hustler Turf EquipmentThis spark ignition system complies with Canadian ICES-002 Table of Contents Index Chapter 11 ContentsMaintenance & Adjustments Safety Precautions Maintenance Adjustments General Information Service LiteratureUsing this manual ChapterHardware Description Codes & Abbreviations ABBREVIATIONDESCRIPTIONSIZE FT-LBSRivet-nut Installation Footrest Assembly Chapter 2 ContentsDESCRIPTION Rivet-nut InstallationSERVICE INDEXFootrest Assembly 302620 8/06 Chapter 3 Contents Hydraulic System Installation INDEX 3. Included in Hydro Kit Chapter 4 Contents Battery Installation DESCRIPTION 15 10 Deck Lift Assembly1. Apply grease at zerks see owner’s manual 43 42 Steering and Brake Assembly25 12 INDEX 5. Includes Item 1 781260 Steering Bar Grip 2. Torque brake assembly mounting bolts to 24 ft.-lbs1. Torque to 280-310 ft.-lbs. Included with wheel motor 3. 783118 used on left wheel 4. 783126 used on right wheelThis page intentionally left blank RUBBER BUMPER Pump Belt and Pulley InstallationFor mowers with serial numbers prior to LOCATION FOR4. Apply grease at zerks see owner’s manual 1. Torque to 45-48 ft.-lbs 2. Torque to 12-15 ft.-lbs4-12 Electrical Schematic-Honda 787200 Electrical Schematic-Kohler 788000 Chapter 5 ContentsElectrical Schematic-Kawasaki Engines 783894 Kawasaki Engine Installation INDEX 1. Includes mounting hardware 302620 8/06 Honda Engine Installation 2. Includes one 1 of Item 3 057661 Hose Clamp 7. Air filter service parts 3. Part of Item 41 787200 Tractor Wire Harness302620 8/06 5-10 Kohler Engine InstallationPUR P/O ENGINE 5. Engine oil capacity 2 US quarts 6. Engine RPM to be set at 3600±50 3. Part of Item 39 788000 Wire Harness1. Includes mounting hardware 2. Supplied with engine 4. Includes one of Item 9 057661 Hose Clamp5-12 5-13 5-14 Fuel System InstallationSEAT SUPPORT CROSSMEMBERITEM NO 1. Torque to 20 ft.-lbs 2. Supplied with new fuel tank5-16 Instrument Panel Installation/AssemblyRIGHT SIDE FUEL TANK 15a 5a KAWASAKI 10a HONDA 15a KOHLER 20a FUSE SIZE AND LOCATIONS1. Part of Tractor Wire Harness 5-18 Electrical Schematic - Kawasaki Engines5-19 5-20 Electrical Schematic - Honda Engines5-21 5-22 Electrical Schematic-Kohler5-23 5-24 Anti-Rollover Wheel Assembly Chapter 6 ContentsFront Wheel Assembly Front Wheel Breakdown Drive Wheel Assembly FRAME Front Wheel AssemblyTRACTOR INDEX NO 1. Apply grease to zerks see owner’s manual2. Assemble with extended inner race down 1. Inflate tire to 8-10 psi Front Wheel Breakdown1. Torque to 65-75 ft. lbs 2. Inflate tire to 8-10 psi Drive Wheel Assembly/Installation1. Do not torque, wheel must turn freely Anti-Rollover Wheel AssemblyChapter 7 Contents 44 DECK 14A Deck Assembly4. Includes items 11A, 12A, 13A, and 15A 1. Do not torque, Item 2 357111 Discharge Chute must pivot freely2. Factory assembled in top hole for shipping purposes Deck Pulley Assembly 3. Used on mowers with serial number prior to 1. Torque to 118 ft. lbs785428 16 CW Gator Blade 785436 18 CW Gator Blade 4. Used on mower with serial number prior to6. Optional blades 34 12 13 7Blade Spindle Assembly Breakdown 302620 8/06 Chapter 8 Contents 1. 52 Deck installation shown, 44 Deck installation is similar Deck Installation2. Route belt as shown Deck Belt Routing and Tensioning302620 8/06 Chapter 9 Contents SECTION B-B Tractor DecalsSECTION A-A DETAIL AINDEX 52 Deck Decals 44 Deck Decals 302620 8/06 Chapter 10 Contents 10-2 Seat Installation3. Service parts available for Milsco seats 1. Must pivot freely 2. Service parts available for Michigan seats10-4 11-1 Chapter 11 ContentsMaintenance & Adjustments Safety Precautions Maintenance Adjustments 302620 8/06 11-2Never use your hand SAFETY PRECAUTIONSSafe Maintenance & Adjustment Practices 11-3Using a ramp 11-5 Safety and Instruction Decals302620 8/06 11-7 MAINTENANCEMAINTENANCE LOCATOR CHART Viewed from bottom of tractorLubrication IntroductionTorque values Hour meterBurnishing the electric clutch BatteryAccess to engine and hydraulic pumps Electrical systemCooling fan Seat platform catch Seat platform Control leverHydraulic reservoir Hydraulic filter Hydraulic systemFuel filter Honda engine Figure 11-9B Fuel filter Kohler engine Fuel tankEngine oil and filter Fuel filter Kawasaki engine Figure 11-9AEngine oil Pre-cleaner CanisterKawasaki Engine Engine oil filler tubeIncorrect air cleaner element Reset button IndicatorGeneral engine maintenance Belt replacement11-14 Mower blade maintenanceMower blade removal Control lever Park brake slot ADJUSTMENTSControl Lever Neutral Adjustment Steering linkageControl lever stops Spring housing Front ball stud Steering dampener with springControl lever adjustment Park brake adjustmentControl lever Park brake slot 1/8” Outside edge Hydraulic pump belt adjustmentDeck drive belt adjustment Bypass valveDeck level adjustments Engine RPM settingDeck leveling and height adjustment Stop handle Height adjusting stopNuts 5/16” bolt Jam nut Hardware AdjusterNut Nut Chains Foot11-20 PAGE INDEXAccess to engine and hydraulic pump Part Numerical IndexIndex NumericsPage PartPage PartPage Part