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Super Mini Z manual Electrical Schematic - Kawasaki Engines, 302620 8/06, 5-19
Models:
Super Mini Z
1
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Install
Air filter service parts
Electrical Schematic - Kawasaki Engines
Belt replacement
Maintenance
Part of Item 39 788000 Wire Harness
Footrest Assembly
Adjustments
Battery
Engine RPM setting
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Image 45
Electrical Schematic - Kawasaki Engines (783894)
302620 8/06
5-19
Page 44
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Image 45
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Contents
Hustler Super Mini Z Parts Manual
302620 Rev. 8/06
Hustler Turf Equipment
P.O. Box
This spark ignition system complies with Canadian ICES-002
Table of Contents
Chapter 11 Contents
Maintenance & Adjustments Safety Precautions Maintenance Adjustments
Index
Using this manual
Service Literature
Chapter
General Information
SIZE
ABBREVIATIONDESCRIPTION
FT-LBS
Hardware Description Codes & Abbreviations
Rivet-nut Installation Footrest Assembly
Chapter 2 Contents
SERVICE
Rivet-nut Installation
INDEX
DESCRIPTION
SERVICE
Footrest Assembly
INDEX
DESCRIPTION
302620 8/06
Hydraulic System Installation
Chapter 3 Contents
302620 8/06
Hydraulic System Installation
SERVICE
Hydraulic System Installation
302620 8/06
INDEX
3. Included in Hydro Kit
Chapter 4 Contents
Battery Installation Deck Lift Assembly Steering and Brake Assembly
Pump Belt and Pulley Installation
302620 8/06
Battery Installation
SERVICE
Battery Installation
INDEX
DESCRIPTION
Deck Lift Assembly
15 10
302620 8/06
Deck Lift Assembly
1. Apply grease at zerks see owner’s manual
SERVICE
INDEX
25 12
Steering and Brake Assembly
43 42
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SERVICE
Steering and Brake Assembly
302620 8/06
INDEX
1. Torque to 280-310 ft.-lbs. Included with wheel motor
2. Torque brake assembly mounting bolts to 24 ft.-lbs
3. 783118 used on left wheel 4. 783126 used on right wheel
5. Includes Item 1 781260 Steering Bar Grip
302620 8/06
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For mowers with serial numbers prior to
Pump Belt and Pulley Installation
LOCATION FOR
RUBBER BUMPER
4. Apply grease at zerks see owner’s manual
1. Torque to 45-48 ft.-lbs 2. Torque to 12-15 ft.-lbs
Pump Belt and Pulley Installation
SERVICE
302620 8/06
4-12
Electrical Schematic-Kawasaki Engines 783894
Chapter 5 Contents
Electrical Schematic-Honda 787200 Electrical Schematic-Kohler 788000
Kawasaki Engine Installation Honda Engine Installation
Kawasaki Engine Installation
SERVICE
Kawasaki Engine Installation
302620 8/06
INDEX
1. Includes mounting hardware
302620 8/06
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Honda Engine Installation
SERVICE
Honda Engine Installation
1. Includes mounting hardware
2. Includes one 1 of Item 3 057661 Hose Clamp
7. Air filter service parts
3. Part of Item 41 787200 Tractor Wire Harness
4. Engine oil capacity 2 US quarts 5. Engine RPM to be set at 3600±50
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302620 8/06
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BATTERY
Kohler Engine Installation
3 RED/BLK
POSITIVE
1. Includes mounting hardware 2. Supplied with engine
3. Part of Item 39 788000 Wire Harness
4. Includes one of Item 9 057661 Hose Clamp
5. Engine oil capacity 2 US quarts 6. Engine RPM to be set at 3600±50
302620 8/06
5-12
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302620 8/06
5-13
SEAT SUPPORT
Fuel System Installation
CROSSMEMBER
5-14
Fuel System Installation
1. Torque to 20 ft.-lbs 2. Supplied with new fuel tank
SERVICE
ITEM NO
RIGHT SIDE FUEL TANK 15a 5a KAWASAKI 10a HONDA 15a KOHLER 20a
Instrument Panel Installation/Assembly
FUSE SIZE AND LOCATIONS
5-16
Instrument Panel Installation/Assembly
1. Part of Tractor Wire Harness
SERVICE
ITEM NO
Electrical Schematic - Kawasaki Engines
5-18
302620 8/06
Electrical Schematic - Kawasaki Engines
302620 8/06
5-19
Electrical Schematic - Honda Engines
5-20
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Electrical Schematic - Honda Engines
302620 8/06
5-21
Electrical Schematic-Kohler
5-22
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Electrical Schematic-Kohler
302620 8/06
5-23
302620 8/06
5-24
Chapter 6 Contents
Front Wheel Assembly Front Wheel Breakdown Drive Wheel Assembly
Anti-Rollover Wheel Assembly
TRACTOR
Front Wheel Assembly
FRAME
302620 8/06
2. Assemble with extended inner race down
1. Apply grease to zerks see owner’s manual
Front Wheel Assembly
SERVICE
1. Inflate tire to 8-10 psi
Front Wheel Breakdown
SERVICE
ITEM NO
1. Torque to 65-75 ft. lbs 2. Inflate tire to 8-10 psi
Drive Wheel Assembly/Installation
SERVICE
INDEX NO
1. Do not torque, wheel must turn freely
Anti-Rollover Wheel Assembly
SERVICE
INDEX NO
Deck Assembly Deck Pulley Assembly Blade Spindle Assembly Breakdown
Chapter 7 Contents
44 DECK 14A
Deck Assembly
2. Factory assembled in top hole for shipping purposes
1. Do not torque, Item 2 357111 Discharge Chute must pivot freely
4. Includes items 11A, 12A, 13A, and 15A
Deck Assembly
302620 8/06
Deck Pulley Assembly
3. Used on mowers with serial number prior to
1. Torque to 118 ft. lbs
Deck Pulley Assembly
SERVICE
6. Optional blades
4. Used on mower with serial number prior to
34 12 13 7
785428 16 CW Gator Blade 785436 18 CW Gator Blade
SERVICE
Blade Spindle Assembly Breakdown
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INDEX
302620 8/06
Deck Installation Deck Belt Routing and Tensioning
Chapter 8 Contents
1. 52 Deck installation shown, 44 Deck installation is similar
Deck Installation
SERVICE
INDEX
2. Route belt as shown
Deck Belt Routing and Tensioning
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Tractor Decals 52 Deck Decals 44 Deck Decals
Chapter 9 Contents
SECTION A-A
Tractor Decals
DETAIL A
DETAIL A
Tractor Decals
SERVICE
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INDEX
SERVICE
52 Deck Decals
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INDEX
SERVICE
44 Deck Decals
302620 8/06
INDEX
302620 8/06
Seat Installation
Chapter 10 Contents
Seat Installation
10-2
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3. Service parts available for Milsco seats
1. Must pivot freely 2. Service parts available for Michigan seats
Seat Installation
SERVICE
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10-4
Chapter 11 Contents
Maintenance & Adjustments Safety Precautions Maintenance Adjustments
11-1
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11-2
Safe Maintenance & Adjustment Practices
SAFETY PRECAUTIONS
11-3
Never use your hand
Using a ramp
11-5
Safety and Instruction Decals
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MAINTENANCE LOCATOR CHART
MAINTENANCE
Viewed from bottom of tractor
11-7
Torque values
Introduction
Hour meter
Lubrication
Access to engine and hydraulic pumps
Battery
Electrical system
Burnishing the electric clutch
Hydraulic reservoir Hydraulic filter
Seat platform catch Seat platform Control lever
Hydraulic system
Cooling fan
Engine oil and filter
Fuel tank
Fuel filter Kawasaki engine Figure 11-9A
Fuel filter Honda engine Figure 11-9B Fuel filter Kohler engine
Kawasaki Engine
Pre-cleaner Canister
Engine oil filler tube
Engine oil
General engine maintenance
Reset button Indicator
Belt replacement
Incorrect air cleaner element
Mower blade maintenance
Mower blade removal
11-14
Control Lever Neutral Adjustment
ADJUSTMENTS
Introduction
Steering linkage
Control lever adjustment
Spring housing Front ball stud Steering dampener with spring
Park brake adjustment
Control lever stops
Deck drive belt adjustment
Hydraulic pump belt adjustment
Bypass valve
Control lever Park brake slot 1/8” Outside edge
Deck leveling and height adjustment
Engine RPM setting
Stop handle Height adjusting stop
Deck level adjustments
Nut Nut Chains
5/16” bolt Jam nut Hardware Adjuster
Foot
Nuts
302620 8/06
11-20
Access to engine and hydraulic pump
INDEX
PAGE
PAGE
Index
Numerical Index
Numerics
Part
Page
Part
Part
Page
Page
Part
Part
Page