Manuals / Hustler Turf / Lawn and Garden / Lawn Mower

Hustler Turf Super Mini Z manual Contents, Pump Belt and Pulley Installation

Models: Super Mini Z

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Chapter 4 Contents

Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Steering and Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Pump Belt and Pulley Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

302620 8/06

4-1

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Contents

P.O. Box 302620 Rev. 8/06Hustler Super Mini Z Parts Manual Hustler Turf EquipmentThis spark ignition system complies with Canadian ICES-002 Table of Contents Chapter 11 Contents Maintenance & Adjustments Safety Precautions Maintenance AdjustmentsIndex General Information Service LiteratureUsing this manual ChapterHardware Description Codes & Abbreviations ABBREVIATIONDESCRIPTIONSIZE FT-LBSRivet-nut Installation Footrest Assembly Chapter 2 ContentsDESCRIPTION Rivet-nut InstallationSERVICE INDEXDESCRIPTION Footrest AssemblySERVICE INDEX302620 8/06 Hydraulic System Installation Chapter 3 Contents302620 8/06 Hydraulic System InstallationINDEX Hydraulic System InstallationSERVICE 302620 8/063. Included in Hydro Kit Chapter 4 Contents Battery Installation Deck Lift Assembly Steering and Brake AssemblyPump Belt and Pulley Installation 302620 8/06 Battery InstallationDESCRIPTION Battery InstallationSERVICE INDEXDeck Lift Assembly 15 10302620 8/06 INDEX 1. Apply grease at zerks see owner’s manualDeck Lift Assembly SERVICE302620 8/06 Steering and Brake Assembly25 12 43 42INDEX Steering and Brake AssemblySERVICE 302620 8/065. Includes Item 1 781260 Steering Bar Grip 2. Torque brake assembly mounting bolts to 24 ft.-lbs1. Torque to 280-310 ft.-lbs. Included with wheel motor 3. 783118 used on left wheel 4. 783126 used on right wheel302620 8/06 This page intentionally left blankRUBBER BUMPER Pump Belt and Pulley InstallationFor mowers with serial numbers prior to LOCATION FORSERVICE 1. Torque to 45-48 ft.-lbs 2. Torque to 12-15 ft.-lbs4. Apply grease at zerks see owner’s manual Pump Belt and Pulley Installation302620 8/06 4-12Kawasaki Engine Installation Honda Engine Installation Chapter 5 ContentsElectrical Schematic-Kawasaki Engines 783894 Electrical Schematic-Honda 787200 Electrical Schematic-Kohler 788000Kawasaki Engine Installation INDEX Kawasaki Engine InstallationSERVICE 302620 8/061. Includes mounting hardware 302620 8/06 This page intentionally left blankHonda Engine Installation 2. Includes one 1 of Item 3 057661 Hose Clamp Honda Engine InstallationSERVICE 1. Includes mounting hardware302620 8/06 3. Part of Item 41 787200 Tractor Wire Harness7. Air filter service parts 4. Engine oil capacity 2 US quarts 5. Engine RPM to be set at 3600±50302620 8/06 This page intentionally left blankPOSITIVE Kohler Engine InstallationBATTERY 3 RED/BLK5. Engine oil capacity 2 US quarts 6. Engine RPM to be set at 3600±50 3. Part of Item 39 788000 Wire Harness1. Includes mounting hardware 2. Supplied with engine 4. Includes one of Item 9 057661 Hose Clamp302620 8/06 5-12This page intentionally left blank 302620 8/065-13 5-14 Fuel System InstallationSEAT SUPPORT CROSSMEMBERITEM NO 1. Torque to 20 ft.-lbs 2. Supplied with new fuel tankFuel System Installation SERVICE5-16 Instrument Panel Installation/AssemblyRIGHT SIDE FUEL TANK 15a 5a KAWASAKI 10a HONDA 15a KOHLER 20a FUSE SIZE AND LOCATIONSITEM NO 1. Part of Tractor Wire HarnessInstrument Panel Installation/Assembly SERVICEElectrical Schematic - Kawasaki Engines 5-18302620 8/06 Electrical Schematic - Kawasaki Engines 302620 8/065-19 Electrical Schematic - Honda Engines 5-20302620 8/06 Electrical Schematic - Honda Engines 302620 8/065-21 Electrical Schematic-Kohler 5-22302620 8/06 Electrical Schematic-Kohler 302620 8/065-23 302620 8/06 5-24Chapter 6 Contents Front Wheel Assembly Front Wheel Breakdown Drive Wheel AssemblyAnti-Rollover Wheel Assembly 302620 8/06 Front Wheel AssemblyTRACTOR FRAMESERVICE 1. Apply grease to zerks see owner’s manual2. Assemble with extended inner race down Front Wheel AssemblyITEM NO Front Wheel Breakdown1. Inflate tire to 8-10 psi SERVICEINDEX NO Drive Wheel Assembly/Installation1. Torque to 65-75 ft. lbs 2. Inflate tire to 8-10 psi SERVICEINDEX NO Anti-Rollover Wheel Assembly1. Do not torque, wheel must turn freely SERVICEDeck Assembly Deck Pulley Assembly Blade Spindle Assembly Breakdown Chapter 7 Contents44 DECK 14A Deck AssemblyDeck Assembly 1. Do not torque, Item 2 357111 Discharge Chute must pivot freely2. Factory assembled in top hole for shipping purposes 4. Includes items 11A, 12A, 13A, and 15A302620 8/06 Deck Pulley AssemblySERVICE 1. Torque to 118 ft. lbs3. Used on mowers with serial number prior to Deck Pulley Assembly785428 16 CW Gator Blade 785436 18 CW Gator Blade 4. Used on mower with serial number prior to6. Optional blades 34 12 13 7INDEX Blade Spindle Assembly BreakdownSERVICE 302620 8/06302620 8/06 Deck Installation Deck Belt Routing and Tensioning Chapter 8 ContentsINDEX Deck Installation1. 52 Deck installation shown, 44 Deck installation is similar SERVICE2. Route belt as shown Deck Belt Routing and Tensioning302620 8/06 Tractor Decals 52 Deck Decals 44 Deck Decals Chapter 9 ContentsDETAIL A Tractor DecalsSECTION A-A DETAIL AINDEX SERVICETractor Decals 302620 8/06INDEX 52 Deck DecalsSERVICE 302620 8/06INDEX 44 Deck DecalsSERVICE 302620 8/06302620 8/06 Seat Installation Chapter 10 ContentsSeat Installation 10-2302620 8/06 SERVICE 1. Must pivot freely 2. Service parts available for Michigan seats3. Service parts available for Milsco seats Seat Installation302620 8/06 10-4Chapter 11 Contents Maintenance & Adjustments Safety Precautions Maintenance Adjustments11-1 302620 8/06 11-2Never use your hand SAFETY PRECAUTIONSSafe Maintenance & Adjustment Practices 11-3Using a ramp 11-5 Safety and Instruction Decals302620 8/06 11-7 MAINTENANCEMAINTENANCE LOCATOR CHART Viewed from bottom of tractorLubrication IntroductionTorque values Hour meterBurnishing the electric clutch BatteryAccess to engine and hydraulic pumps Electrical systemCooling fan Seat platform catch Seat platform Control leverHydraulic reservoir Hydraulic filter Hydraulic systemFuel filter Honda engine Figure 11-9B Fuel filter Kohler engine Fuel tankEngine oil and filter Fuel filter Kawasaki engine Figure 11-9AEngine oil Pre-cleaner CanisterKawasaki Engine Engine oil filler tubeIncorrect air cleaner element Reset button IndicatorGeneral engine maintenance Belt replacementMower blade maintenance Mower blade removal11-14 Steering linkage ADJUSTMENTSControl Lever Neutral Adjustment IntroductionControl lever stops Spring housing Front ball stud Steering dampener with springControl lever adjustment Park brake adjustmentControl lever Park brake slot 1/8” Outside edge Hydraulic pump belt adjustmentDeck drive belt adjustment Bypass valveDeck level adjustments Engine RPM settingDeck leveling and height adjustment Stop handle Height adjusting stopNuts 5/16” bolt Jam nut Hardware AdjusterNut Nut Chains Foot302620 8/06 11-20PAGE INDEXAccess to engine and hydraulic pump PAGEPart Numerical IndexIndex NumericsPage PartPage PartPage PartPage Part