Manuals
/
Hustler Turf
/
Lawn and Garden
/
Lawn Mower
Hustler Turf
Super Mini Z manual Deck Lift Assembly, 15 10, 302620 8/06
Models:
Super Mini Z
1
18
102
102
Download
102 pages
39.47 Kb
15
16
17
18
19
20
21
22
<
>
Install
Air filter service parts
Electrical Schematic - Kawasaki Engines
Belt replacement
Maintenance
Part of Item 39 788000 Wire Harness
Footrest Assembly
Adjustments
Battery
Engine RPM setting
Page 18
Image 18
Deck Lift Assembly
1
6
4
2
3
6
4
15
10
6
11
12
4
5
14
1
4
7
4
6
5 7
8
13
8
1
14
4
6
6 9
8
6
1
14
14
1
7
8
4-4
302620 8/06
Page 17
Page 19
Page 18
Image 18
Page 17
Page 19
Contents
Hustler Turf Equipment
302620 Rev. 8/06
Hustler Super Mini Z Parts Manual
P.O. Box
This spark ignition system complies with Canadian ICES-002
Table of Contents
Chapter 11 Contents
Maintenance & Adjustments Safety Precautions Maintenance Adjustments
Index
Chapter
Service Literature
Using this manual
General Information
FT-LBS
ABBREVIATIONDESCRIPTION
SIZE
Hardware Description Codes & Abbreviations
Chapter 2 Contents
Rivet-nut Installation Footrest Assembly
INDEX
Rivet-nut Installation
SERVICE
DESCRIPTION
INDEX
Footrest Assembly
SERVICE
DESCRIPTION
302620 8/06
Chapter 3 Contents
Hydraulic System Installation
Hydraulic System Installation
302620 8/06
302620 8/06
Hydraulic System Installation
SERVICE
INDEX
3. Included in Hydro Kit
Chapter 4 Contents
Battery Installation Deck Lift Assembly Steering and Brake Assembly
Pump Belt and Pulley Installation
Battery Installation
302620 8/06
INDEX
Battery Installation
SERVICE
DESCRIPTION
Deck Lift Assembly
15 10
302620 8/06
SERVICE
1. Apply grease at zerks see owner’s manual
Deck Lift Assembly
INDEX
43 42
Steering and Brake Assembly
25 12
302620 8/06
302620 8/06
Steering and Brake Assembly
SERVICE
INDEX
3. 783118 used on left wheel 4. 783126 used on right wheel
2. Torque brake assembly mounting bolts to 24 ft.-lbs
1. Torque to 280-310 ft.-lbs. Included with wheel motor
5. Includes Item 1 781260 Steering Bar Grip
This page intentionally left blank
302620 8/06
LOCATION FOR
Pump Belt and Pulley Installation
For mowers with serial numbers prior to
RUBBER BUMPER
Pump Belt and Pulley Installation
1. Torque to 45-48 ft.-lbs 2. Torque to 12-15 ft.-lbs
4. Apply grease at zerks see owner’s manual
SERVICE
4-12
302620 8/06
Electrical Schematic-Honda 787200 Electrical Schematic-Kohler 788000
Chapter 5 Contents
Electrical Schematic-Kawasaki Engines 783894
Kawasaki Engine Installation Honda Engine Installation
Kawasaki Engine Installation
302620 8/06
Kawasaki Engine Installation
SERVICE
INDEX
1. Includes mounting hardware
This page intentionally left blank
302620 8/06
Honda Engine Installation
1. Includes mounting hardware
Honda Engine Installation
SERVICE
2. Includes one 1 of Item 3 057661 Hose Clamp
4. Engine oil capacity 2 US quarts 5. Engine RPM to be set at 3600±50
3. Part of Item 41 787200 Tractor Wire Harness
7. Air filter service parts
302620 8/06
This page intentionally left blank
302620 8/06
3 RED/BLK
Kohler Engine Installation
BATTERY
POSITIVE
4. Includes one of Item 9 057661 Hose Clamp
3. Part of Item 39 788000 Wire Harness
1. Includes mounting hardware 2. Supplied with engine
5. Engine oil capacity 2 US quarts 6. Engine RPM to be set at 3600±50
5-12
302620 8/06
This page intentionally left blank
302620 8/06
5-13
CROSSMEMBER
Fuel System Installation
SEAT SUPPORT
5-14
SERVICE
1. Torque to 20 ft.-lbs 2. Supplied with new fuel tank
Fuel System Installation
ITEM NO
FUSE SIZE AND LOCATIONS
Instrument Panel Installation/Assembly
RIGHT SIDE FUEL TANK 15a 5a KAWASAKI 10a HONDA 15a KOHLER 20a
5-16
SERVICE
1. Part of Tractor Wire Harness
Instrument Panel Installation/Assembly
ITEM NO
Electrical Schematic - Kawasaki Engines
5-18
302620 8/06
Electrical Schematic - Kawasaki Engines
302620 8/06
5-19
Electrical Schematic - Honda Engines
5-20
302620 8/06
Electrical Schematic - Honda Engines
302620 8/06
5-21
Electrical Schematic-Kohler
5-22
302620 8/06
Electrical Schematic-Kohler
302620 8/06
5-23
5-24
302620 8/06
Chapter 6 Contents
Front Wheel Assembly Front Wheel Breakdown Drive Wheel Assembly
Anti-Rollover Wheel Assembly
FRAME
Front Wheel Assembly
TRACTOR
302620 8/06
Front Wheel Assembly
1. Apply grease to zerks see owner’s manual
2. Assemble with extended inner race down
SERVICE
SERVICE
Front Wheel Breakdown
1. Inflate tire to 8-10 psi
ITEM NO
SERVICE
Drive Wheel Assembly/Installation
1. Torque to 65-75 ft. lbs 2. Inflate tire to 8-10 psi
INDEX NO
SERVICE
Anti-Rollover Wheel Assembly
1. Do not torque, wheel must turn freely
INDEX NO
Chapter 7 Contents
Deck Assembly Deck Pulley Assembly Blade Spindle Assembly Breakdown
Deck Assembly
44 DECK 14A
4. Includes items 11A, 12A, 13A, and 15A
1. Do not torque, Item 2 357111 Discharge Chute must pivot freely
2. Factory assembled in top hole for shipping purposes
Deck Assembly
Deck Pulley Assembly
302620 8/06
Deck Pulley Assembly
1. Torque to 118 ft. lbs
3. Used on mowers with serial number prior to
SERVICE
34 12 13 7
4. Used on mower with serial number prior to
6. Optional blades
785428 16 CW Gator Blade 785436 18 CW Gator Blade
302620 8/06
Blade Spindle Assembly Breakdown
SERVICE
INDEX
302620 8/06
Chapter 8 Contents
Deck Installation Deck Belt Routing and Tensioning
SERVICE
Deck Installation
1. 52 Deck installation shown, 44 Deck installation is similar
INDEX
Deck Belt Routing and Tensioning
2. Route belt as shown
302620 8/06
Chapter 9 Contents
Tractor Decals 52 Deck Decals 44 Deck Decals
DETAIL A
Tractor Decals
SECTION A-A
DETAIL A
302620 8/06
SERVICE
Tractor Decals
INDEX
302620 8/06
52 Deck Decals
SERVICE
INDEX
302620 8/06
44 Deck Decals
SERVICE
INDEX
302620 8/06
Chapter 10 Contents
Seat Installation
Seat Installation
10-2
302620 8/06
Seat Installation
1. Must pivot freely 2. Service parts available for Michigan seats
3. Service parts available for Milsco seats
SERVICE
10-4
302620 8/06
Chapter 11 Contents
Maintenance & Adjustments Safety Precautions Maintenance Adjustments
11-1
11-2
302620 8/06
11-3
SAFETY PRECAUTIONS
Safe Maintenance & Adjustment Practices
Never use your hand
Using a ramp
Safety and Instruction Decals
11-5
302620 8/06
Viewed from bottom of tractor
MAINTENANCE
MAINTENANCE LOCATOR CHART
11-7
Hour meter
Introduction
Torque values
Lubrication
Electrical system
Battery
Access to engine and hydraulic pumps
Burnishing the electric clutch
Hydraulic system
Seat platform catch Seat platform Control lever
Hydraulic reservoir Hydraulic filter
Cooling fan
Fuel filter Kawasaki engine Figure 11-9A
Fuel tank
Engine oil and filter
Fuel filter Honda engine Figure 11-9B Fuel filter Kohler engine
Engine oil filler tube
Pre-cleaner Canister
Kawasaki Engine
Engine oil
Belt replacement
Reset button Indicator
General engine maintenance
Incorrect air cleaner element
Mower blade maintenance
Mower blade removal
11-14
Introduction
ADJUSTMENTS
Control Lever Neutral Adjustment
Steering linkage
Park brake adjustment
Spring housing Front ball stud Steering dampener with spring
Control lever adjustment
Control lever stops
Bypass valve
Hydraulic pump belt adjustment
Deck drive belt adjustment
Control lever Park brake slot 1/8” Outside edge
Stop handle Height adjusting stop
Engine RPM setting
Deck leveling and height adjustment
Deck level adjustments
Foot
5/16” bolt Jam nut Hardware Adjuster
Nut Nut Chains
Nuts
11-20
302620 8/06
PAGE
INDEX
Access to engine and hydraulic pump
PAGE
Numerics
Numerical Index
Index
Part
Part
Part
Page
Page
Part
Part
Page
Page