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Hustler Turf Super Mini Z manual Electrical Schematic-Kohler, 5-22, 302620 8/06

Models: Super Mini Z

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Electrical Schematic—Kohler (788000)

Electrical Schematic—Kohler (788000)

5-22	302620 8/06

Image 48

Hustler Turf Super Mini Z manual Electrical Schematic-Kohler, 5-22, 302620 8/06

Contents

302620 Rev. 8/06 Hustler Super Mini Z Parts ManualHustler Turf Equipment P.O. BoxThis spark ignition system complies with Canadian ICES-002 Table of Contents Chapter 11 Contents Maintenance & Adjustments Safety Precautions Maintenance AdjustmentsIndex Service Literature Using this manualChapter General InformationABBREVIATIONDESCRIPTION SIZEFT-LBS Hardware Description Codes & AbbreviationsChapter 2 Contents Rivet-nut Installation Footrest AssemblyRivet-nut Installation SERVICEINDEX DESCRIPTIONFootrest Assembly SERVICEINDEX DESCRIPTION302620 8/06 Chapter 3 Contents Hydraulic System InstallationHydraulic System Installation 302620 8/06Hydraulic System Installation SERVICE302620 8/06 INDEX3. Included in Hydro Kit Chapter 4 Contents Battery Installation Deck Lift Assembly Steering and Brake AssemblyPump Belt and Pulley Installation Battery Installation 302620 8/06Battery Installation SERVICEINDEX DESCRIPTIONDeck Lift Assembly 15 10302620 8/06 1. Apply grease at zerks see owner’s manual Deck Lift AssemblySERVICE INDEXSteering and Brake Assembly 25 1243 42 302620 8/06Steering and Brake Assembly SERVICE302620 8/06 INDEX2. Torque brake assembly mounting bolts to 24 ft.-lbs 1. Torque to 280-310 ft.-lbs. Included with wheel motor3. 783118 used on left wheel 4. 783126 used on right wheel 5. Includes Item 1 781260 Steering Bar GripThis page intentionally left blank 302620 8/06Pump Belt and Pulley Installation For mowers with serial numbers prior toLOCATION FOR RUBBER BUMPER1. Torque to 45-48 ft.-lbs 2. Torque to 12-15 ft.-lbs 4. Apply grease at zerks see owner’s manualPump Belt and Pulley Installation SERVICE4-12 302620 8/06Chapter 5 Contents Electrical Schematic-Kawasaki Engines 783894Electrical Schematic-Honda 787200 Electrical Schematic-Kohler 788000 Kawasaki Engine Installation Honda Engine InstallationKawasaki Engine Installation Kawasaki Engine Installation SERVICE302620 8/06 INDEX1. Includes mounting hardware This page intentionally left blank 302620 8/06Honda Engine Installation Honda Engine Installation SERVICE1. Includes mounting hardware 2. Includes one 1 of Item 3 057661 Hose Clamp3. Part of Item 41 787200 Tractor Wire Harness 7. Air filter service parts4. Engine oil capacity 2 US quarts 5. Engine RPM to be set at 3600±50 302620 8/06This page intentionally left blank 302620 8/06Kohler Engine Installation BATTERY3 RED/BLK POSITIVE3. Part of Item 39 788000 Wire Harness 1. Includes mounting hardware 2. Supplied with engine4. Includes one of Item 9 057661 Hose Clamp 5. Engine oil capacity 2 US quarts 6. Engine RPM to be set at 3600±505-12 302620 8/06This page intentionally left blank 302620 8/065-13 Fuel System Installation SEAT SUPPORTCROSSMEMBER 5-141. Torque to 20 ft.-lbs 2. Supplied with new fuel tank Fuel System InstallationSERVICE ITEM NOInstrument Panel Installation/Assembly RIGHT SIDE FUEL TANK 15a 5a KAWASAKI 10a HONDA 15a KOHLER 20aFUSE SIZE AND LOCATIONS 5-161. Part of Tractor Wire Harness Instrument Panel Installation/AssemblySERVICE ITEM NOElectrical Schematic - Kawasaki Engines 5-18302620 8/06 Electrical Schematic - Kawasaki Engines 302620 8/065-19 Electrical Schematic - Honda Engines 5-20302620 8/06 Electrical Schematic - Honda Engines 302620 8/065-21 Electrical Schematic-Kohler 5-22302620 8/06 Electrical Schematic-Kohler 302620 8/065-23 5-24 302620 8/06Chapter 6 Contents Front Wheel Assembly Front Wheel Breakdown Drive Wheel AssemblyAnti-Rollover Wheel Assembly Front Wheel Assembly TRACTORFRAME 302620 8/061. Apply grease to zerks see owner’s manual 2. Assemble with extended inner race downFront Wheel Assembly SERVICEFront Wheel Breakdown 1. Inflate tire to 8-10 psiSERVICE ITEM NODrive Wheel Assembly/Installation 1. Torque to 65-75 ft. lbs 2. Inflate tire to 8-10 psiSERVICE INDEX NOAnti-Rollover Wheel Assembly 1. Do not torque, wheel must turn freelySERVICE INDEX NOChapter 7 Contents Deck Assembly Deck Pulley Assembly Blade Spindle Assembly BreakdownDeck Assembly 44 DECK 14A1. Do not torque, Item 2 357111 Discharge Chute must pivot freely 2. Factory assembled in top hole for shipping purposes4. Includes items 11A, 12A, 13A, and 15A Deck AssemblyDeck Pulley Assembly 302620 8/061. Torque to 118 ft. lbs 3. Used on mowers with serial number prior toDeck Pulley Assembly SERVICE4. Used on mower with serial number prior to 6. Optional blades34 12 13 7 785428 16 CW Gator Blade 785436 18 CW Gator BladeBlade Spindle Assembly Breakdown SERVICE302620 8/06 INDEX302620 8/06 Chapter 8 Contents Deck Installation Deck Belt Routing and TensioningDeck Installation 1. 52 Deck installation shown, 44 Deck installation is similarSERVICE INDEXDeck Belt Routing and Tensioning 2. Route belt as shown302620 8/06 Chapter 9 Contents Tractor Decals 52 Deck Decals 44 Deck DecalsTractor Decals SECTION A-ADETAIL A DETAIL ASERVICE Tractor Decals302620 8/06 INDEX52 Deck Decals SERVICE302620 8/06 INDEX44 Deck Decals SERVICE302620 8/06 INDEX302620 8/06 Chapter 10 Contents Seat InstallationSeat Installation 10-2302620 8/06 1. Must pivot freely 2. Service parts available for Michigan seats 3. Service parts available for Milsco seatsSeat Installation SERVICE10-4 302620 8/06Chapter 11 Contents Maintenance & Adjustments Safety Precautions Maintenance Adjustments11-1 11-2 302620 8/06SAFETY PRECAUTIONS Safe Maintenance & Adjustment Practices11-3 Never use your handUsing a ramp Safety and Instruction Decals 11-5302620 8/06 MAINTENANCE MAINTENANCE LOCATOR CHARTViewed from bottom of tractor 11-7Introduction Torque valuesHour meter LubricationBattery Access to engine and hydraulic pumpsElectrical system Burnishing the electric clutchSeat platform catch Seat platform Control lever Hydraulic reservoir Hydraulic filterHydraulic system Cooling fanFuel tank Engine oil and filterFuel filter Kawasaki engine Figure 11-9A Fuel filter Honda engine Figure 11-9B Fuel filter Kohler enginePre-cleaner Canister Kawasaki EngineEngine oil filler tube Engine oilReset button Indicator General engine maintenanceBelt replacement Incorrect air cleaner elementMower blade maintenance Mower blade removal11-14 ADJUSTMENTS Control Lever Neutral AdjustmentIntroduction Steering linkageSpring housing Front ball stud Steering dampener with spring Control lever adjustmentPark brake adjustment Control lever stopsHydraulic pump belt adjustment Deck drive belt adjustmentBypass valve Control lever Park brake slot 1/8” Outside edgeEngine RPM setting Deck leveling and height adjustmentStop handle Height adjusting stop Deck level adjustments5/16” bolt Jam nut Hardware Adjuster Nut Nut ChainsFoot Nuts11-20 302620 8/06INDEX Access to engine and hydraulic pumpPAGE PAGENumerical Index IndexNumerics PartPart PagePart PagePart PagePart Page