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Super Mini Z manual This page intentionally left blank, 302620 8/06
Models:
Super Mini Z
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Install
Air filter service parts
Electrical Schematic - Kawasaki Engines
Belt replacement
Maintenance
Part of Item 39 788000 Wire Harness
Footrest Assembly
Adjustments
Battery
Engine RPM setting
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5-5
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Contents
P.O. Box
302620 Rev. 8/06
Hustler Super Mini Z Parts Manual
Hustler Turf Equipment
This spark ignition system complies with Canadian ICES-002
Table of Contents
Maintenance & Adjustments Safety Precautions Maintenance Adjustments
Chapter 11 Contents
Index
General Information
Service Literature
Using this manual
Chapter
Hardware Description Codes & Abbreviations
ABBREVIATIONDESCRIPTION
SIZE
FT-LBS
Rivet-nut Installation Footrest Assembly
Chapter 2 Contents
DESCRIPTION
Rivet-nut Installation
SERVICE
INDEX
DESCRIPTION
Footrest Assembly
SERVICE
INDEX
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Hydraulic System Installation
Chapter 3 Contents
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Hydraulic System Installation
INDEX
Hydraulic System Installation
SERVICE
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3. Included in Hydro Kit
Battery Installation Deck Lift Assembly Steering and Brake Assembly
Chapter 4 Contents
Pump Belt and Pulley Installation
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Battery Installation
DESCRIPTION
Battery Installation
SERVICE
INDEX
15 10
Deck Lift Assembly
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INDEX
1. Apply grease at zerks see owner’s manual
Deck Lift Assembly
SERVICE
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Steering and Brake Assembly
25 12
43 42
INDEX
Steering and Brake Assembly
SERVICE
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5. Includes Item 1 781260 Steering Bar Grip
2. Torque brake assembly mounting bolts to 24 ft.-lbs
1. Torque to 280-310 ft.-lbs. Included with wheel motor
3. 783118 used on left wheel 4. 783126 used on right wheel
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RUBBER BUMPER
Pump Belt and Pulley Installation
For mowers with serial numbers prior to
LOCATION FOR
SERVICE
1. Torque to 45-48 ft.-lbs 2. Torque to 12-15 ft.-lbs
4. Apply grease at zerks see owner’s manual
Pump Belt and Pulley Installation
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4-12
Kawasaki Engine Installation Honda Engine Installation
Chapter 5 Contents
Electrical Schematic-Kawasaki Engines 783894
Electrical Schematic-Honda 787200 Electrical Schematic-Kohler 788000
Kawasaki Engine Installation
INDEX
Kawasaki Engine Installation
SERVICE
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1. Includes mounting hardware
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Honda Engine Installation
2. Includes one 1 of Item 3 057661 Hose Clamp
Honda Engine Installation
SERVICE
1. Includes mounting hardware
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3. Part of Item 41 787200 Tractor Wire Harness
7. Air filter service parts
4. Engine oil capacity 2 US quarts 5. Engine RPM to be set at 3600±50
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POSITIVE
Kohler Engine Installation
BATTERY
3 RED/BLK
5. Engine oil capacity 2 US quarts 6. Engine RPM to be set at 3600±50
3. Part of Item 39 788000 Wire Harness
1. Includes mounting hardware 2. Supplied with engine
4. Includes one of Item 9 057661 Hose Clamp
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5-12
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5-13
5-14
Fuel System Installation
SEAT SUPPORT
CROSSMEMBER
ITEM NO
1. Torque to 20 ft.-lbs 2. Supplied with new fuel tank
Fuel System Installation
SERVICE
5-16
Instrument Panel Installation/Assembly
RIGHT SIDE FUEL TANK 15a 5a KAWASAKI 10a HONDA 15a KOHLER 20a
FUSE SIZE AND LOCATIONS
ITEM NO
1. Part of Tractor Wire Harness
Instrument Panel Installation/Assembly
SERVICE
5-18
Electrical Schematic - Kawasaki Engines
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Electrical Schematic - Kawasaki Engines
5-19
5-20
Electrical Schematic - Honda Engines
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Electrical Schematic - Honda Engines
5-21
5-22
Electrical Schematic-Kohler
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Electrical Schematic-Kohler
5-23
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5-24
Front Wheel Assembly Front Wheel Breakdown Drive Wheel Assembly
Chapter 6 Contents
Anti-Rollover Wheel Assembly
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Front Wheel Assembly
TRACTOR
FRAME
SERVICE
1. Apply grease to zerks see owner’s manual
2. Assemble with extended inner race down
Front Wheel Assembly
ITEM NO
Front Wheel Breakdown
1. Inflate tire to 8-10 psi
SERVICE
INDEX NO
Drive Wheel Assembly/Installation
1. Torque to 65-75 ft. lbs 2. Inflate tire to 8-10 psi
SERVICE
INDEX NO
Anti-Rollover Wheel Assembly
1. Do not torque, wheel must turn freely
SERVICE
Deck Assembly Deck Pulley Assembly Blade Spindle Assembly Breakdown
Chapter 7 Contents
44 DECK 14A
Deck Assembly
Deck Assembly
1. Do not torque, Item 2 357111 Discharge Chute must pivot freely
2. Factory assembled in top hole for shipping purposes
4. Includes items 11A, 12A, 13A, and 15A
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Deck Pulley Assembly
SERVICE
1. Torque to 118 ft. lbs
3. Used on mowers with serial number prior to
Deck Pulley Assembly
785428 16 CW Gator Blade 785436 18 CW Gator Blade
4. Used on mower with serial number prior to
6. Optional blades
34 12 13 7
INDEX
Blade Spindle Assembly Breakdown
SERVICE
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Deck Installation Deck Belt Routing and Tensioning
Chapter 8 Contents
INDEX
Deck Installation
1. 52 Deck installation shown, 44 Deck installation is similar
SERVICE
2. Route belt as shown
Deck Belt Routing and Tensioning
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Tractor Decals 52 Deck Decals 44 Deck Decals
Chapter 9 Contents
DETAIL A
Tractor Decals
SECTION A-A
DETAIL A
INDEX
SERVICE
Tractor Decals
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INDEX
52 Deck Decals
SERVICE
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INDEX
44 Deck Decals
SERVICE
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Seat Installation
Chapter 10 Contents
10-2
Seat Installation
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SERVICE
1. Must pivot freely 2. Service parts available for Michigan seats
3. Service parts available for Milsco seats
Seat Installation
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10-4
Maintenance & Adjustments Safety Precautions Maintenance Adjustments
Chapter 11 Contents
11-1
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11-2
Never use your hand
SAFETY PRECAUTIONS
Safe Maintenance & Adjustment Practices
11-3
Using a ramp
11-5
Safety and Instruction Decals
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11-7
MAINTENANCE
MAINTENANCE LOCATOR CHART
Viewed from bottom of tractor
Lubrication
Introduction
Torque values
Hour meter
Burnishing the electric clutch
Battery
Access to engine and hydraulic pumps
Electrical system
Cooling fan
Seat platform catch Seat platform Control lever
Hydraulic reservoir Hydraulic filter
Hydraulic system
Fuel filter Honda engine Figure 11-9B Fuel filter Kohler engine
Fuel tank
Engine oil and filter
Fuel filter Kawasaki engine Figure 11-9A
Engine oil
Pre-cleaner Canister
Kawasaki Engine
Engine oil filler tube
Incorrect air cleaner element
Reset button Indicator
General engine maintenance
Belt replacement
Mower blade removal
Mower blade maintenance
11-14
Steering linkage
ADJUSTMENTS
Control Lever Neutral Adjustment
Introduction
Control lever stops
Spring housing Front ball stud Steering dampener with spring
Control lever adjustment
Park brake adjustment
Control lever Park brake slot 1/8” Outside edge
Hydraulic pump belt adjustment
Deck drive belt adjustment
Bypass valve
Deck level adjustments
Engine RPM setting
Deck leveling and height adjustment
Stop handle Height adjusting stop
Nuts
5/16” bolt Jam nut Hardware Adjuster
Nut Nut Chains
Foot
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11-20
PAGE
INDEX
Access to engine and hydraulic pump
PAGE
Part
Numerical Index
Index
Numerics
Page
Part
Page
Part
Page
Part
Page
Part