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Super Mini Z manual Battery Installation, 302620 8/06
Models:
Super Mini Z
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16
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Install
Air filter service parts
Electrical Schematic - Kawasaki Engines
Belt replacement
Maintenance
Part of Item 39 788000 Wire Harness
Footrest Assembly
Adjustments
Battery
Engine RPM setting
Page 16
Image 16
Battery Installation
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2
3
5
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9
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8
4-2
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Image 16
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Contents
302620 Rev. 8/06
Hustler Super Mini Z Parts Manual
Hustler Turf Equipment
P.O. Box
This spark ignition system complies with Canadian ICES-002
Table of Contents
Maintenance & Adjustments Safety Precautions Maintenance Adjustments
Chapter 11 Contents
Index
Service Literature
Using this manual
Chapter
General Information
ABBREVIATIONDESCRIPTION
SIZE
FT-LBS
Hardware Description Codes & Abbreviations
Chapter 2 Contents
Rivet-nut Installation Footrest Assembly
Rivet-nut Installation
SERVICE
INDEX
DESCRIPTION
Footrest Assembly
SERVICE
INDEX
DESCRIPTION
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Chapter 3 Contents
Hydraulic System Installation
Hydraulic System Installation
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Hydraulic System Installation
SERVICE
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INDEX
3. Included in Hydro Kit
Battery Installation Deck Lift Assembly Steering and Brake Assembly
Chapter 4 Contents
Pump Belt and Pulley Installation
Battery Installation
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Battery Installation
SERVICE
INDEX
DESCRIPTION
15 10
Deck Lift Assembly
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1. Apply grease at zerks see owner’s manual
Deck Lift Assembly
SERVICE
INDEX
Steering and Brake Assembly
25 12
43 42
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Steering and Brake Assembly
SERVICE
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INDEX
2. Torque brake assembly mounting bolts to 24 ft.-lbs
1. Torque to 280-310 ft.-lbs. Included with wheel motor
3. 783118 used on left wheel 4. 783126 used on right wheel
5. Includes Item 1 781260 Steering Bar Grip
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Pump Belt and Pulley Installation
For mowers with serial numbers prior to
LOCATION FOR
RUBBER BUMPER
1. Torque to 45-48 ft.-lbs 2. Torque to 12-15 ft.-lbs
4. Apply grease at zerks see owner’s manual
Pump Belt and Pulley Installation
SERVICE
4-12
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Chapter 5 Contents
Electrical Schematic-Kawasaki Engines 783894
Electrical Schematic-Honda 787200 Electrical Schematic-Kohler 788000
Kawasaki Engine Installation Honda Engine Installation
Kawasaki Engine Installation
Kawasaki Engine Installation
SERVICE
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INDEX
1. Includes mounting hardware
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Honda Engine Installation
Honda Engine Installation
SERVICE
1. Includes mounting hardware
2. Includes one 1 of Item 3 057661 Hose Clamp
3. Part of Item 41 787200 Tractor Wire Harness
7. Air filter service parts
4. Engine oil capacity 2 US quarts 5. Engine RPM to be set at 3600±50
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Kohler Engine Installation
BATTERY
3 RED/BLK
POSITIVE
3. Part of Item 39 788000 Wire Harness
1. Includes mounting hardware 2. Supplied with engine
4. Includes one of Item 9 057661 Hose Clamp
5. Engine oil capacity 2 US quarts 6. Engine RPM to be set at 3600±50
5-12
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5-13
Fuel System Installation
SEAT SUPPORT
CROSSMEMBER
5-14
1. Torque to 20 ft.-lbs 2. Supplied with new fuel tank
Fuel System Installation
SERVICE
ITEM NO
Instrument Panel Installation/Assembly
RIGHT SIDE FUEL TANK 15a 5a KAWASAKI 10a HONDA 15a KOHLER 20a
FUSE SIZE AND LOCATIONS
5-16
1. Part of Tractor Wire Harness
Instrument Panel Installation/Assembly
SERVICE
ITEM NO
5-18
Electrical Schematic - Kawasaki Engines
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Electrical Schematic - Kawasaki Engines
5-19
5-20
Electrical Schematic - Honda Engines
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Electrical Schematic - Honda Engines
5-21
5-22
Electrical Schematic-Kohler
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Electrical Schematic-Kohler
5-23
5-24
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Front Wheel Assembly Front Wheel Breakdown Drive Wheel Assembly
Chapter 6 Contents
Anti-Rollover Wheel Assembly
Front Wheel Assembly
TRACTOR
FRAME
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1. Apply grease to zerks see owner’s manual
2. Assemble with extended inner race down
Front Wheel Assembly
SERVICE
Front Wheel Breakdown
1. Inflate tire to 8-10 psi
SERVICE
ITEM NO
Drive Wheel Assembly/Installation
1. Torque to 65-75 ft. lbs 2. Inflate tire to 8-10 psi
SERVICE
INDEX NO
Anti-Rollover Wheel Assembly
1. Do not torque, wheel must turn freely
SERVICE
INDEX NO
Chapter 7 Contents
Deck Assembly Deck Pulley Assembly Blade Spindle Assembly Breakdown
Deck Assembly
44 DECK 14A
1. Do not torque, Item 2 357111 Discharge Chute must pivot freely
2. Factory assembled in top hole for shipping purposes
4. Includes items 11A, 12A, 13A, and 15A
Deck Assembly
Deck Pulley Assembly
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1. Torque to 118 ft. lbs
3. Used on mowers with serial number prior to
Deck Pulley Assembly
SERVICE
4. Used on mower with serial number prior to
6. Optional blades
34 12 13 7
785428 16 CW Gator Blade 785436 18 CW Gator Blade
Blade Spindle Assembly Breakdown
SERVICE
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INDEX
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Chapter 8 Contents
Deck Installation Deck Belt Routing and Tensioning
Deck Installation
1. 52 Deck installation shown, 44 Deck installation is similar
SERVICE
INDEX
Deck Belt Routing and Tensioning
2. Route belt as shown
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Chapter 9 Contents
Tractor Decals 52 Deck Decals 44 Deck Decals
Tractor Decals
SECTION A-A
DETAIL A
DETAIL A
SERVICE
Tractor Decals
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INDEX
52 Deck Decals
SERVICE
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INDEX
44 Deck Decals
SERVICE
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INDEX
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Chapter 10 Contents
Seat Installation
10-2
Seat Installation
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1. Must pivot freely 2. Service parts available for Michigan seats
3. Service parts available for Milsco seats
Seat Installation
SERVICE
10-4
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Maintenance & Adjustments Safety Precautions Maintenance Adjustments
Chapter 11 Contents
11-1
11-2
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SAFETY PRECAUTIONS
Safe Maintenance & Adjustment Practices
11-3
Never use your hand
Using a ramp
Safety and Instruction Decals
11-5
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MAINTENANCE
MAINTENANCE LOCATOR CHART
Viewed from bottom of tractor
11-7
Introduction
Torque values
Hour meter
Lubrication
Battery
Access to engine and hydraulic pumps
Electrical system
Burnishing the electric clutch
Seat platform catch Seat platform Control lever
Hydraulic reservoir Hydraulic filter
Hydraulic system
Cooling fan
Fuel tank
Engine oil and filter
Fuel filter Kawasaki engine Figure 11-9A
Fuel filter Honda engine Figure 11-9B Fuel filter Kohler engine
Pre-cleaner Canister
Kawasaki Engine
Engine oil filler tube
Engine oil
Reset button Indicator
General engine maintenance
Belt replacement
Incorrect air cleaner element
Mower blade removal
Mower blade maintenance
11-14
ADJUSTMENTS
Control Lever Neutral Adjustment
Introduction
Steering linkage
Spring housing Front ball stud Steering dampener with spring
Control lever adjustment
Park brake adjustment
Control lever stops
Hydraulic pump belt adjustment
Deck drive belt adjustment
Bypass valve
Control lever Park brake slot 1/8” Outside edge
Engine RPM setting
Deck leveling and height adjustment
Stop handle Height adjusting stop
Deck level adjustments
5/16” bolt Jam nut Hardware Adjuster
Nut Nut Chains
Foot
Nuts
11-20
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INDEX
Access to engine and hydraulic pump
PAGE
PAGE
Numerical Index
Index
Numerics
Part
Part
Page
Part
Page
Part
Page
Part
Page