Manuals / Hustler Turf / Lawn and Garden / Lawn Mower

Hustler Turf Super Mini Z manual 302620 8/06

Models: Super Mini Z

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9-6	302620 8/06

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Hustler Turf Super Mini Z manual 302620 8/06

Contents

Hustler Turf Equipment 302620 Rev. 8/06Hustler Super Mini Z Parts Manual P.O. BoxThis spark ignition system complies with Canadian ICES-002 Table of Contents Index Chapter 11 ContentsMaintenance & Adjustments Safety Precautions Maintenance Adjustments Chapter Service LiteratureUsing this manual General InformationFT-LBS ABBREVIATIONDESCRIPTIONSIZE Hardware Description Codes & AbbreviationsChapter 2 Contents Rivet-nut Installation Footrest AssemblyINDEX Rivet-nut InstallationSERVICE DESCRIPTIONINDEX Footrest AssemblySERVICE DESCRIPTION302620 8/06 Chapter 3 Contents Hydraulic System InstallationHydraulic System Installation 302620 8/06302620 8/06 Hydraulic System InstallationSERVICE INDEX3. Included in Hydro Kit Pump Belt and Pulley Installation Chapter 4 ContentsBattery Installation Deck Lift Assembly Steering and Brake Assembly Battery Installation 302620 8/06INDEX Battery InstallationSERVICE DESCRIPTION302620 8/06 Deck Lift Assembly15 10 SERVICE 1. Apply grease at zerks see owner’s manualDeck Lift Assembly INDEX43 42 Steering and Brake Assembly25 12 302620 8/06302620 8/06 Steering and Brake AssemblySERVICE INDEX3. 783118 used on left wheel 4. 783126 used on right wheel 2. Torque brake assembly mounting bolts to 24 ft.-lbs1. Torque to 280-310 ft.-lbs. Included with wheel motor 5. Includes Item 1 781260 Steering Bar GripThis page intentionally left blank 302620 8/06LOCATION FOR Pump Belt and Pulley InstallationFor mowers with serial numbers prior to RUBBER BUMPERPump Belt and Pulley Installation 1. Torque to 45-48 ft.-lbs 2. Torque to 12-15 ft.-lbs4. Apply grease at zerks see owner’s manual SERVICE4-12 302620 8/06Electrical Schematic-Honda 787200 Electrical Schematic-Kohler 788000 Chapter 5 ContentsElectrical Schematic-Kawasaki Engines 783894 Kawasaki Engine Installation Honda Engine InstallationKawasaki Engine Installation 302620 8/06 Kawasaki Engine InstallationSERVICE INDEX1. Includes mounting hardware This page intentionally left blank 302620 8/06Honda Engine Installation 1. Includes mounting hardware Honda Engine InstallationSERVICE 2. Includes one 1 of Item 3 057661 Hose Clamp4. Engine oil capacity 2 US quarts 5. Engine RPM to be set at 3600±50 3. Part of Item 41 787200 Tractor Wire Harness7. Air filter service parts 302620 8/06This page intentionally left blank 302620 8/063 RED/BLK Kohler Engine InstallationBATTERY POSITIVE4. Includes one of Item 9 057661 Hose Clamp 3. Part of Item 39 788000 Wire Harness1. Includes mounting hardware 2. Supplied with engine 5. Engine oil capacity 2 US quarts 6. Engine RPM to be set at 3600±505-12 302620 8/065-13 This page intentionally left blank302620 8/06 CROSSMEMBER Fuel System InstallationSEAT SUPPORT 5-14SERVICE 1. Torque to 20 ft.-lbs 2. Supplied with new fuel tankFuel System Installation ITEM NOFUSE SIZE AND LOCATIONS Instrument Panel Installation/AssemblyRIGHT SIDE FUEL TANK 15a 5a KAWASAKI 10a HONDA 15a KOHLER 20a 5-16SERVICE 1. Part of Tractor Wire HarnessInstrument Panel Installation/Assembly ITEM NO302620 8/06 Electrical Schematic - Kawasaki Engines5-18 5-19 Electrical Schematic - Kawasaki Engines302620 8/06 302620 8/06 Electrical Schematic - Honda Engines5-20 5-21 Electrical Schematic - Honda Engines302620 8/06 302620 8/06 Electrical Schematic-Kohler5-22 5-23 Electrical Schematic-Kohler302620 8/06 5-24 302620 8/06Anti-Rollover Wheel Assembly Chapter 6 ContentsFront Wheel Assembly Front Wheel Breakdown Drive Wheel Assembly FRAME Front Wheel AssemblyTRACTOR 302620 8/06Front Wheel Assembly 1. Apply grease to zerks see owner’s manual2. Assemble with extended inner race down SERVICESERVICE Front Wheel Breakdown1. Inflate tire to 8-10 psi ITEM NOSERVICE Drive Wheel Assembly/Installation1. Torque to 65-75 ft. lbs 2. Inflate tire to 8-10 psi INDEX NOSERVICE Anti-Rollover Wheel Assembly1. Do not torque, wheel must turn freely INDEX NOChapter 7 Contents Deck Assembly Deck Pulley Assembly Blade Spindle Assembly BreakdownDeck Assembly 44 DECK 14A4. Includes items 11A, 12A, 13A, and 15A 1. Do not torque, Item 2 357111 Discharge Chute must pivot freely2. Factory assembled in top hole for shipping purposes Deck AssemblyDeck Pulley Assembly 302620 8/06Deck Pulley Assembly 1. Torque to 118 ft. lbs3. Used on mowers with serial number prior to SERVICE34 12 13 7 4. Used on mower with serial number prior to6. Optional blades 785428 16 CW Gator Blade 785436 18 CW Gator Blade302620 8/06 Blade Spindle Assembly BreakdownSERVICE INDEX302620 8/06 Chapter 8 Contents Deck Installation Deck Belt Routing and TensioningSERVICE Deck Installation1. 52 Deck installation shown, 44 Deck installation is similar INDEXDeck Belt Routing and Tensioning 2. Route belt as shown302620 8/06 Chapter 9 Contents Tractor Decals 52 Deck Decals 44 Deck DecalsDETAIL A Tractor DecalsSECTION A-A DETAIL A302620 8/06 SERVICETractor Decals INDEX302620 8/06 52 Deck DecalsSERVICE INDEX302620 8/06 44 Deck DecalsSERVICE INDEX302620 8/06 Chapter 10 Contents Seat Installation302620 8/06 Seat Installation10-2 Seat Installation 1. Must pivot freely 2. Service parts available for Michigan seats3. Service parts available for Milsco seats SERVICE10-4 302620 8/0611-1 Chapter 11 ContentsMaintenance & Adjustments Safety Precautions Maintenance Adjustments 11-2 302620 8/0611-3 SAFETY PRECAUTIONSSafe Maintenance & Adjustment Practices Never use your handUsing a ramp Safety and Instruction Decals 11-5302620 8/06 Viewed from bottom of tractor MAINTENANCEMAINTENANCE LOCATOR CHART 11-7Hour meter IntroductionTorque values LubricationElectrical system BatteryAccess to engine and hydraulic pumps Burnishing the electric clutchHydraulic system Seat platform catch Seat platform Control leverHydraulic reservoir Hydraulic filter Cooling fanFuel filter Kawasaki engine Figure 11-9A Fuel tankEngine oil and filter Fuel filter Honda engine Figure 11-9B Fuel filter Kohler engineEngine oil filler tube Pre-cleaner CanisterKawasaki Engine Engine oilBelt replacement Reset button IndicatorGeneral engine maintenance Incorrect air cleaner element11-14 Mower blade maintenanceMower blade removal Introduction ADJUSTMENTSControl Lever Neutral Adjustment Steering linkagePark brake adjustment Spring housing Front ball stud Steering dampener with springControl lever adjustment Control lever stopsBypass valve Hydraulic pump belt adjustmentDeck drive belt adjustment Control lever Park brake slot 1/8” Outside edgeStop handle Height adjusting stop Engine RPM settingDeck leveling and height adjustment Deck level adjustmentsFoot 5/16” bolt Jam nut Hardware AdjusterNut Nut Chains Nuts11-20 302620 8/06PAGE INDEXAccess to engine and hydraulic pump PAGENumerics Numerical IndexIndex PartPart PartPage PagePart PartPage Page