Manuals / Jackson / Kitchen Appliance / Dishwasher

Jackson 200LT, 200S, 200B technical manual Section Troubleshooting Section

Models: 200B 200LT 200 200S

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SECTION 4:

TROUBLESHOOTING SECTION

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Jackson 200LT, 200S, 200B technical manual Section Troubleshooting Section

Contents

ELECTRICALLY HEATED MODELS TECHNICAL MANUAL200 SERIES UPRIGHT DOOR DISHMACHINES 200 200B 200LTPage APPLICABLE REVISIONMADE DETAILSModel Serial No Installation Date Service Rep. Name Phone No NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL200 NB II. INSTALLATION/OPERATION INSTRUCTIONS TABLE OF CONTENTSSPECIFICATIONS PREVENTATIVE MAINTENANCESECTION SPECIFICATION INFORMATION OPERATING CAPACITIES SECTION 1 SPECIFICATION INFORMATIONTEMPERATURES PERFORMANCE/CAPABILITIESA- Drain 1 1/2” NPT SECTION 1 SPECIFICATION INFORMATION DIMENSIONSC- Electrical connection B- Water inlet 3/4” NPTTABLE DIMENSIONS TABLE DIMENSIONSSECTION 1 SPECIFICATION INFORMATION CORNER INSTALLATIONSECTION INSTALLATION/OPERATION INSTRUCTIONS SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONSINSTALLATION INSTRUCTIONS CONTINUED SECTION 2 INSTALLATION/OPERATION INSTRUCTIONSUSE COPPER CONDUCTORS ONLY SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS DETERGENT CONTROL SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS CONTINUED SECTION 2 INSTALLATION/OPERATION INSTRUCTIONSSHUTDOWN AND CLEANING Secure steam flow to the machine in accordance with applicable codes and procedures. Steam flow must be secured prior to cleaning the inside of the machine. At the end of the workday, close the doors. When the unit com- pletes the cycle, turn the power switch to the OFF position and open the doors. Manually remove the drain stopper from the tub and allow the tub to drain NOTE the wash tank water will be hot so caution is advised. Once the wash tub is drained, remove the pan strainers and the pump suction strainer. Remove soil and debris from the strainers and set to the side. Remove the wash and rinse arm assemblies from their manifolds. Remove the endcaps and flush the arms with water. Use a brush to clean out the inside of the arms. If the nozzles appear to be clogged, use a toothpick to remove the obstruction. Wipe the inside of the unit out, removing all soil and scraps. Reassemble the wash and rinse arm assemblies and replace. NOTE When replac- ing the arms, do not use any tools to do so, the assemblies should secure by hand. Reinstall the strainers and close the doors SECTION PREVENTATIVE MAINTENANCE SECTION 3 PREVENTATIVE MAINTENANCE PREVENTATIVE MAINTENANCE SECTION TROUBLESHOOTING SECTION Problem Dishmachine will not run. There is power to the unit SECTION 4 TROUBLESHOOTING SECTION COMMON PROBLEMSProblem Dishmachine will not run. No power to the unit Problem Machine runs, but there is no waterProblem Water temperature is less than required SECTION 4 TROUBLESHOOTING SECTION COMMON PROBLEMS1. Low incoming water temperature. Compare to data plate SECTION SERVICE PROCEDURES rized personnel should ever perform any maintenance SECTION 5 SERVICE PROCEDURESRINSE SOLENOID VALVE REPAIR PARTS KIT procedure on the dishmachineRINSE SOLENOID VALVE REPAIR PARTS KIT CONTINUED SECTION 5 SERVICE PROCEDURES6. Remove the wire nuts from the wires and separate them SECTION 5 SERVICE PROCEDURES RINSE SOLENOID VALVE REPAIR PARTS KIT CONTINUED16. Note Even though an O-ring may not appear damaged, it SECTION 5: SERVICE PROCEDURES AFTER MAINTENANCE ACTIONSSPECIAL PARTS RINSE SOLENOID VALVE REPAIR PARTS KIT CONTINUEDrized personnel should ever perform any maintenance VACUUM BREAKER REPAIR PARTS KITSECTION 5 SERVICE PROCEDURES procedure on the dishmachineAFTER MAINTENANCE ACTIONS VACUUM BREAKER REPAIR PARTS KIT CONTINUEDSECTION 5 SERVICE PROCEDURES SPECIAL PARTSTOOLS REQUIRED SECTION 5 SERVICE PROCEDURES RINSE REGULATING THERMOSTAT REPLACEMENTPREPARATION TIME REQUIREDSECTION 5 SERVICE PROCEDURES RINSE REGULATING THERMOSTAT REPLACEMENT 5. Attach the jumper wires to the wires that you removed from the old thermostatSECTION 5 SERVICE PROCEDURES RINSE REGULATING THERMOSTAT REPLACEMENT 7. Insert the new thermostat/brass fitting combination into the well and tighten down the brass fitting by handSECTION 5 SERVICE PROCEDURES RINSE REGULATING THERMOSTAT REPLACEMENT SPECIAL NOTESCONTACT INFORMATION AFTER MAINTENANCE ACTIONSSECTION PARTS SECTION Jackson SECTION 6 PARTS SECTION CONTROL BOX ASSEMBLYPOWER 200 SERIESMfg. No CONTROL BOX ASSEMBLY CONTINUEDDESCRIPTION SECTION 6 PARTS SECTIONSECTION 6 PARTS SECTION HOOD ASSEMBLY SINGLE PIECE WELDMENT DESCRIPTIONMfg. No SECTION 6 PARTS SECTION CANTILEVER ARM/DOOR ASSEMBLIES 3a 3c 3b 3f200 Series Technical Manual 7610-100-45-00 Rev. E 02/10/2006 Mfg. No CANTILEVER ARM/DOOR ASSEMBLIES CONTINUEDDESCRIPTION SECTION 6 PARTS SECTIONAssembly, use part number Take note of quantities/use on 200S units SECTION 6 PARTS SECTION TUB ASSEMBLYFor the 200S, the steam coil assembly replaces the 2a 2 2b 2cMfg. No TUB ASSEMBLY CONTINUEDDESCRIPTION SECTION 6 PARTS SECTIONSECTION 6 PARTS SECTION RINSE TANK ASSEMBLY 200B DESCRIPTIONMfg. No SECTION 6 PARTS SECTION WASH HEATERS/RINSE HEATERS Rinse Heater Diagrams Wash Heater DiagramsPhase 70F RisePhase SECTION 6 PARTS SECTION MOTOR ASSEMBLYWash Motor Assembly DESCRIPTIONBullet Foot Bullet Foot Option SECTION 6 PARTS SECTION FRAME ASSEMBLYFrame Weldment 200 Series Technical Manual 7610-100-45-00 Rev. E 02/10/2006200/200LT INCOMING FILL PLUMBING 200B INCOMING FILL PLUMBING200B OUTLET PLUMBING SECTION 6 PARTS SECTION INCOMING FILL PLUMBING/OUTLET PLUMBINGDESCRIPTION WATER PRESSURE REGULATOR KIT WPRK OPTION PLUMBINGINCOMING FILL PLUMBING/OUTLET PLUMBING CONTINUED Mfg. NoComplete 24 Volt Solenoid Valve Assembly 3/4” SOLENOID VALVE & 3/4” NPT VACUUM BREAKER REPAIR PARTS KITSComplete Vacuum Breaker Assembly Coil & Housing onlySECTION 6 PARTS SECTION COIL ASSEMBLY 200S SECTION 6 PARTS SECTION INCOMING STEAM PLUMBING ASSEMBLY 200S SECTION 6 PARTS SECTION WASH & RINSE ARM/MANIFOLD ASSEMBLIES WASH & RINSE ARM/MANIFOLD ASSEMBLIES CONTINUED EXPLODED VIEW OF WASH & RINSE SPINDLE ASSEMBLYSECTION 6 PARTS SECTION SECTION 6 PARTS SECTION SAFETY DOOR INTERLOCK SDI OPTION FAN LOAD ON TIMER OUTPUT 5A, 1/4HP, 240 V AC MAX SECTION 6 PARTS SECTION EXHAUST FAN CONTROL OPTION200 Series Technical Manual 7610-100-45-00 Rev. E 02/10/2006 Revised SECTION 6 PARTS SECTION FALSE PANEL INSTALLATION False panel positioned in unitSECTION ELECTRICAL SCHEMATICS Dashed White/Blue wire is added for Sani-sure Option SECTION 7 ELECTRICALSCHEMATICS200/200B/200LT 208-230-460V, 50/60 HZ, SINGLE & THREE PHASE Sani-sure can only be installed on machines with booster option200S 208-230-460V, 50/60 HZ, SINGLE & THREE PHASE SECTION 7 ELECTRICALSCHEMATICS200 Series Technical Manual 7610-100-45-00 Rev. E 02/10/2006