Manuals / Jackson / Kitchen Appliance / Dishwasher

Jackson 200S, 200LT, 200B technical manual Section Preventative Maintenance

Models: 200B 200LT 200 200S

1 57

Download 57 pages 11.25 Kb

Page 16

Image 16

SECTION 3:

PREVENTATIVE MAINTENANCE

Page 16

Image 16

Jackson 200S, 200LT, 200B technical manual Section Preventative Maintenance

Contents

TECHNICAL MANUAL 200 SERIES UPRIGHT DOOR DISHMACHINESELECTRICALLY HEATED MODELS 200 200B 200LTPage REVISION MADEAPPLICABLE DETAILSNOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL Model Serial No Installation Date Service Rep. Name Phone No200 NB TABLE OF CONTENTS SPECIFICATIONSII. INSTALLATION/OPERATION INSTRUCTIONS PREVENTATIVE MAINTENANCESECTION SPECIFICATION INFORMATION SECTION 1 SPECIFICATION INFORMATION TEMPERATURESOPERATING CAPACITIES PERFORMANCE/CAPABILITIESSECTION 1 SPECIFICATION INFORMATION DIMENSIONS C- Electrical connectionA- Drain 1 1/2” NPT B- Water inlet 3/4” NPTTABLE DIMENSIONS SECTION 1 SPECIFICATION INFORMATIONTABLE DIMENSIONS CORNER INSTALLATIONSECTION INSTALLATION/OPERATION INSTRUCTIONS SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONSSECTION 2 INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS CONTINUEDUSE COPPER CONDUCTORS ONLY SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS DETERGENT CONTROL SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS CONTINUEDSHUTDOWN AND CLEANING Secure steam flow to the machine in accordance with applicable codes and procedures. Steam flow must be secured prior to cleaning the inside of the machine. At the end of the workday, close the doors. When the unit com- pletes the cycle, turn the power switch to the OFF position and open the doors. Manually remove the drain stopper from the tub and allow the tub to drain NOTE the wash tank water will be hot so caution is advised. Once the wash tub is drained, remove the pan strainers and the pump suction strainer. Remove soil and debris from the strainers and set to the side. Remove the wash and rinse arm assemblies from their manifolds. Remove the endcaps and flush the arms with water. Use a brush to clean out the inside of the arms. If the nozzles appear to be clogged, use a toothpick to remove the obstruction. Wipe the inside of the unit out, removing all soil and scraps. Reassemble the wash and rinse arm assemblies and replace. NOTE When replac- ing the arms, do not use any tools to do so, the assemblies should secure by hand. Reinstall the strainers and close the doors SECTION PREVENTATIVE MAINTENANCE SECTION 3 PREVENTATIVE MAINTENANCE PREVENTATIVE MAINTENANCE SECTION TROUBLESHOOTING SECTION SECTION 4 TROUBLESHOOTING SECTION COMMON PROBLEMS Problem Dishmachine will not run. No power to the unitProblem Dishmachine will not run. There is power to the unit Problem Machine runs, but there is no waterSECTION 4 TROUBLESHOOTING SECTION COMMON PROBLEMS Problem Water temperature is less than required1. Low incoming water temperature. Compare to data plate SECTION SERVICE PROCEDURES SECTION 5 SERVICE PROCEDURES RINSE SOLENOID VALVE REPAIR PARTS KITrized personnel should ever perform any maintenance procedure on the dishmachineSECTION 5 SERVICE PROCEDURES RINSE SOLENOID VALVE REPAIR PARTS KIT CONTINUED6. Remove the wire nuts from the wires and separate them RINSE SOLENOID VALVE REPAIR PARTS KIT CONTINUED SECTION 5 SERVICE PROCEDURES16. Note Even though an O-ring may not appear damaged, it AFTER MAINTENANCE ACTIONS SPECIAL PARTSSECTION 5: SERVICE PROCEDURES RINSE SOLENOID VALVE REPAIR PARTS KIT CONTINUEDVACUUM BREAKER REPAIR PARTS KIT SECTION 5 SERVICE PROCEDURESrized personnel should ever perform any maintenance procedure on the dishmachineVACUUM BREAKER REPAIR PARTS KIT CONTINUED SECTION 5 SERVICE PROCEDURESAFTER MAINTENANCE ACTIONS SPECIAL PARTSSECTION 5 SERVICE PROCEDURES RINSE REGULATING THERMOSTAT REPLACEMENT PREPARATIONTOOLS REQUIRED TIME REQUIREDSECTION 5 SERVICE PROCEDURES RINSE REGULATING THERMOSTAT REPLACEMENT 5. Attach the jumper wires to the wires that you removed from the old thermostatSECTION 5 SERVICE PROCEDURES RINSE REGULATING THERMOSTAT REPLACEMENT 7. Insert the new thermostat/brass fitting combination into the well and tighten down the brass fitting by handSPECIAL NOTES CONTACT INFORMATIONSECTION 5 SERVICE PROCEDURES RINSE REGULATING THERMOSTAT REPLACEMENT AFTER MAINTENANCE ACTIONSSECTION PARTS SECTION SECTION 6 PARTS SECTION CONTROL BOX ASSEMBLY POWERJackson 200 SERIESCONTROL BOX ASSEMBLY CONTINUED DESCRIPTIONMfg. No SECTION 6 PARTS SECTIONDESCRIPTION SECTION 6 PARTS SECTION HOOD ASSEMBLY SINGLE PIECE WELDMENTMfg. No 3a 3c 3b 3f SECTION 6 PARTS SECTION CANTILEVER ARM/DOOR ASSEMBLIES200 Series Technical Manual 7610-100-45-00 Rev. E 02/10/2006 CANTILEVER ARM/DOOR ASSEMBLIES CONTINUED DESCRIPTIONMfg. No SECTION 6 PARTS SECTIONSECTION 6 PARTS SECTION TUB ASSEMBLY For the 200S, the steam coil assembly replaces theAssembly, use part number Take note of quantities/use on 200S units 2a 2 2b 2cTUB ASSEMBLY CONTINUED DESCRIPTIONMfg. No SECTION 6 PARTS SECTIONDESCRIPTION SECTION 6 PARTS SECTION RINSE TANK ASSEMBLY 200BMfg. No Rinse Heater Diagrams Wash Heater Diagrams PhaseSECTION 6 PARTS SECTION WASH HEATERS/RINSE HEATERS 70F RiseSECTION 6 PARTS SECTION MOTOR ASSEMBLY Wash Motor AssemblyPhase DESCRIPTIONSECTION 6 PARTS SECTION FRAME ASSEMBLY Frame WeldmentBullet Foot Bullet Foot Option 200 Series Technical Manual 7610-100-45-00 Rev. E 02/10/2006200B INCOMING FILL PLUMBING 200B OUTLET PLUMBING200/200LT INCOMING FILL PLUMBING SECTION 6 PARTS SECTION INCOMING FILL PLUMBING/OUTLET PLUMBINGWATER PRESSURE REGULATOR KIT WPRK OPTION PLUMBING INCOMING FILL PLUMBING/OUTLET PLUMBING CONTINUEDDESCRIPTION Mfg. No3/4” SOLENOID VALVE & 3/4” NPT VACUUM BREAKER REPAIR PARTS KITS Complete Vacuum Breaker AssemblyComplete 24 Volt Solenoid Valve Assembly Coil & Housing onlySECTION 6 PARTS SECTION COIL ASSEMBLY 200S SECTION 6 PARTS SECTION INCOMING STEAM PLUMBING ASSEMBLY 200S SECTION 6 PARTS SECTION WASH & RINSE ARM/MANIFOLD ASSEMBLIES EXPLODED VIEW OF WASH & RINSE SPINDLE ASSEMBLY WASH & RINSE ARM/MANIFOLD ASSEMBLIES CONTINUEDSECTION 6 PARTS SECTION SECTION 6 PARTS SECTION SAFETY DOOR INTERLOCK SDI OPTION SECTION 6 PARTS SECTION EXHAUST FAN CONTROL OPTION FAN LOAD ON TIMER OUTPUT 5A, 1/4HP, 240 V AC MAX200 Series Technical Manual 7610-100-45-00 Rev. E 02/10/2006 Revised SECTION 6 PARTS SECTION FALSE PANEL INSTALLATION False panel positioned in unitSECTION ELECTRICAL SCHEMATICS SECTION 7 ELECTRICALSCHEMATICS 200/200B/200LT 208-230-460V, 50/60 HZ, SINGLE & THREE PHASEDashed White/Blue wire is added for Sani-sure Option Sani-sure can only be installed on machines with booster optionSECTION 7 ELECTRICALSCHEMATICS 200S 208-230-460V, 50/60 HZ, SINGLE & THREE PHASE200 Series Technical Manual 7610-100-45-00 Rev. E 02/10/2006