Manuals / Jackson / Kitchen Appliance / Dishwasher

Jackson 200S, 200LT, 200B technical manual Section Service Procedures

Models: 200B 200LT 200 200S

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SECTION 5:

SERVICE PROCEDURES

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Jackson 200S, 200LT, 200B technical manual Section Service Procedures

Contents

200 SERIES UPRIGHT DOOR DISHMACHINES TECHNICAL MANUALELECTRICALLY HEATED MODELS 200 200B 200LTPage MADE REVISIONAPPLICABLE DETAILSModel Serial No Installation Date Service Rep. Name Phone No NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL200 NB SPECIFICATIONS TABLE OF CONTENTSII. INSTALLATION/OPERATION INSTRUCTIONS PREVENTATIVE MAINTENANCESECTION SPECIFICATION INFORMATION TEMPERATURES SECTION 1 SPECIFICATION INFORMATIONOPERATING CAPACITIES PERFORMANCE/CAPABILITIESC- Electrical connection SECTION 1 SPECIFICATION INFORMATION DIMENSIONSA- Drain 1 1/2” NPT B- Water inlet 3/4” NPTSECTION 1 SPECIFICATION INFORMATION TABLE DIMENSIONSTABLE DIMENSIONS CORNER INSTALLATIONSECTION INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS SECTION 2 INSTALLATION/OPERATION INSTRUCTIONSINSTALLATION INSTRUCTIONS CONTINUED SECTION 2 INSTALLATION/OPERATION INSTRUCTIONSUSE COPPER CONDUCTORS ONLY SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS DETERGENT CONTROL SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS CONTINUED SECTION 2 INSTALLATION/OPERATION INSTRUCTIONSSHUTDOWN AND CLEANING Secure steam flow to the machine in accordance with applicable codes and procedures. Steam flow must be secured prior to cleaning the inside of the machine. At the end of the workday, close the doors. When the unit com- pletes the cycle, turn the power switch to the OFF position and open the doors. Manually remove the drain stopper from the tub and allow the tub to drain NOTE the wash tank water will be hot so caution is advised. Once the wash tub is drained, remove the pan strainers and the pump suction strainer. Remove soil and debris from the strainers and set to the side. Remove the wash and rinse arm assemblies from their manifolds. Remove the endcaps and flush the arms with water. Use a brush to clean out the inside of the arms. If the nozzles appear to be clogged, use a toothpick to remove the obstruction. Wipe the inside of the unit out, removing all soil and scraps. Reassemble the wash and rinse arm assemblies and replace. NOTE When replac- ing the arms, do not use any tools to do so, the assemblies should secure by hand. Reinstall the strainers and close the doors SECTION PREVENTATIVE MAINTENANCE SECTION 3 PREVENTATIVE MAINTENANCE PREVENTATIVE MAINTENANCE SECTION TROUBLESHOOTING SECTION Problem Dishmachine will not run. No power to the unit SECTION 4 TROUBLESHOOTING SECTION COMMON PROBLEMSProblem Dishmachine will not run. There is power to the unit Problem Machine runs, but there is no waterProblem Water temperature is less than required SECTION 4 TROUBLESHOOTING SECTION COMMON PROBLEMS1. Low incoming water temperature. Compare to data plate SECTION SERVICE PROCEDURES RINSE SOLENOID VALVE REPAIR PARTS KIT SECTION 5 SERVICE PROCEDURESrized personnel should ever perform any maintenance procedure on the dishmachineRINSE SOLENOID VALVE REPAIR PARTS KIT CONTINUED SECTION 5 SERVICE PROCEDURES6. Remove the wire nuts from the wires and separate them SECTION 5 SERVICE PROCEDURES RINSE SOLENOID VALVE REPAIR PARTS KIT CONTINUED16. Note Even though an O-ring may not appear damaged, it SPECIAL PARTS AFTER MAINTENANCE ACTIONSSECTION 5: SERVICE PROCEDURES RINSE SOLENOID VALVE REPAIR PARTS KIT CONTINUEDSECTION 5 SERVICE PROCEDURES VACUUM BREAKER REPAIR PARTS KITrized personnel should ever perform any maintenance procedure on the dishmachineSECTION 5 SERVICE PROCEDURES VACUUM BREAKER REPAIR PARTS KIT CONTINUEDAFTER MAINTENANCE ACTIONS SPECIAL PARTSPREPARATION SECTION 5 SERVICE PROCEDURES RINSE REGULATING THERMOSTAT REPLACEMENTTOOLS REQUIRED TIME REQUIRED5. Attach the jumper wires to the wires that you removed from the old thermostat SECTION 5 SERVICE PROCEDURES RINSE REGULATING THERMOSTAT REPLACEMENT7. Insert the new thermostat/brass fitting combination into the well and tighten down the brass fitting by hand SECTION 5 SERVICE PROCEDURES RINSE REGULATING THERMOSTAT REPLACEMENTCONTACT INFORMATION SPECIAL NOTESSECTION 5 SERVICE PROCEDURES RINSE REGULATING THERMOSTAT REPLACEMENT AFTER MAINTENANCE ACTIONSSECTION PARTS SECTION POWER SECTION 6 PARTS SECTION CONTROL BOX ASSEMBLYJackson 200 SERIESDESCRIPTION CONTROL BOX ASSEMBLY CONTINUEDMfg. No SECTION 6 PARTS SECTIONSECTION 6 PARTS SECTION HOOD ASSEMBLY SINGLE PIECE WELDMENT DESCRIPTIONMfg. No SECTION 6 PARTS SECTION CANTILEVER ARM/DOOR ASSEMBLIES 3a 3c 3b 3f200 Series Technical Manual 7610-100-45-00 Rev. E 02/10/2006 DESCRIPTION CANTILEVER ARM/DOOR ASSEMBLIES CONTINUEDMfg. No SECTION 6 PARTS SECTIONFor the 200S, the steam coil assembly replaces the SECTION 6 PARTS SECTION TUB ASSEMBLYAssembly, use part number Take note of quantities/use on 200S units 2a 2 2b 2cDESCRIPTION TUB ASSEMBLY CONTINUEDMfg. No SECTION 6 PARTS SECTIONSECTION 6 PARTS SECTION RINSE TANK ASSEMBLY 200B DESCRIPTIONMfg. No Phase Rinse Heater Diagrams Wash Heater DiagramsSECTION 6 PARTS SECTION WASH HEATERS/RINSE HEATERS 70F RiseWash Motor Assembly SECTION 6 PARTS SECTION MOTOR ASSEMBLYPhase DESCRIPTIONFrame Weldment SECTION 6 PARTS SECTION FRAME ASSEMBLYBullet Foot Bullet Foot Option 200 Series Technical Manual 7610-100-45-00 Rev. E 02/10/2006200B OUTLET PLUMBING 200B INCOMING FILL PLUMBING200/200LT INCOMING FILL PLUMBING SECTION 6 PARTS SECTION INCOMING FILL PLUMBING/OUTLET PLUMBINGINCOMING FILL PLUMBING/OUTLET PLUMBING CONTINUED WATER PRESSURE REGULATOR KIT WPRK OPTION PLUMBINGDESCRIPTION Mfg. NoComplete Vacuum Breaker Assembly 3/4” SOLENOID VALVE & 3/4” NPT VACUUM BREAKER REPAIR PARTS KITSComplete 24 Volt Solenoid Valve Assembly Coil & Housing onlySECTION 6 PARTS SECTION COIL ASSEMBLY 200S SECTION 6 PARTS SECTION INCOMING STEAM PLUMBING ASSEMBLY 200S SECTION 6 PARTS SECTION WASH & RINSE ARM/MANIFOLD ASSEMBLIES WASH & RINSE ARM/MANIFOLD ASSEMBLIES CONTINUED EXPLODED VIEW OF WASH & RINSE SPINDLE ASSEMBLYSECTION 6 PARTS SECTION SECTION 6 PARTS SECTION SAFETY DOOR INTERLOCK SDI OPTION FAN LOAD ON TIMER OUTPUT 5A, 1/4HP, 240 V AC MAX SECTION 6 PARTS SECTION EXHAUST FAN CONTROL OPTION200 Series Technical Manual 7610-100-45-00 Rev. E 02/10/2006 Revised False panel positioned in unit SECTION 6 PARTS SECTION FALSE PANEL INSTALLATIONSECTION ELECTRICAL SCHEMATICS 200/200B/200LT 208-230-460V, 50/60 HZ, SINGLE & THREE PHASE SECTION 7 ELECTRICALSCHEMATICSDashed White/Blue wire is added for Sani-sure Option Sani-sure can only be installed on machines with booster option200S 208-230-460V, 50/60 HZ, SINGLE & THREE PHASE SECTION 7 ELECTRICALSCHEMATICS200 Series Technical Manual 7610-100-45-00 Rev. E 02/10/2006