Manuals / Jackson / Kitchen Appliance / Dishwasher

Jackson 200B, 200S Special Notes, Contact Information, After Maintenance Actions, Special Parts

Models: 200B 200LT 200 200S

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SPECIAL NOTES

SECTION 5: SERVICE PROCEDURES

RINSE REGULATING THERMOSTAT REPLACEMENT

12.Once both wires are attached, ensure that there is no excess hanging out where it could become pinched by any cover or such.

13.Replace the heater nuts (if removed) and torque down as required per the technical manual. Different models may have different torque specifications. Contact Jackson Technical Service if there are any questions regarding this.

AFTER MAINTENANCE ACTIONS

Jackson MSC Inc. provides technical support for all of the dishmachines detailed in this manual. We strongly rec- ommend that you refer to this manual before making a call to our technical support staff. Please have this manual with you when you call so that our staff can refer you, if necessary, to the proper page. Technical support is available from 8:00 a.m. to 5:00 p.m. (EST), Monday through Friday. Technical support is not available on holidays. Contact technical support toll free at 1-888-800-5672. Please remember that technical support is available for service personnel only.

Calibrating the new thermostat.

Once the new thermostat is installed, it will be nece- sary to ensure that it operates at the required and appropriate ranges. The new thermostat has an adjustment that can be turned using a small flathead screwdriver. Several cycles will need to be run on the unit while observing the final rinse tem- perature. The thermostat needs to cycle so that the final rinse water meets the indicated minimums on the machine data plate for every cycle.

SPECIAL NOTES

Work performed on Jackson dishmachines by unau- thorized or unqualified personnel may void the warranty. Before beginning this or any other maintenance evolution on a unit under warranty, you should contact a certified Jackson technician or Jackson Technical Service. You can find a list of qualified service agencies in the back of you unit’s installation manual.

SPECIAL PARTS

Thermostat Replacement Kit: 06401-003-13-94*

*The kit contains a thermostat, imperial brass fitting, jumper wires and instructions.

CONTACT INFORMATION

200 Series Technical Manual

7610-100-45-00 Rev. E (02/10/2006)

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Jackson 200B Special Notes, Contact Information, Service Procedures Rinse Regulating Thermostat Replacement, Special Parts

Contents

200 200B 200LT TECHNICAL MANUAL200 SERIES UPRIGHT DOOR DISHMACHINES ELECTRICALLY HEATED MODELSPage DETAILS REVISIONMADE APPLICABLENOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL Model Serial No Installation Date Service Rep. Name Phone No200 NB PREVENTATIVE MAINTENANCE TABLE OF CONTENTSSPECIFICATIONS II. INSTALLATION/OPERATION INSTRUCTIONSSECTION SPECIFICATION INFORMATION PERFORMANCE/CAPABILITIES SECTION 1 SPECIFICATION INFORMATIONTEMPERATURES OPERATING CAPACITIESB- Water inlet 3/4” NPT SECTION 1 SPECIFICATION INFORMATION DIMENSIONSC- Electrical connection A- Drain 1 1/2” NPTCORNER INSTALLATION TABLE DIMENSIONSSECTION 1 SPECIFICATION INFORMATION TABLE DIMENSIONSSECTION INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS SECTION 2 INSTALLATION/OPERATION INSTRUCTIONSSECTION 2 INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS CONTINUEDUSE COPPER CONDUCTORS ONLY SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS DETERGENT CONTROL SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS CONTINUEDSHUTDOWN AND CLEANING Secure steam flow to the machine in accordance with applicable codes and procedures. Steam flow must be secured prior to cleaning the inside of the machine. At the end of the workday, close the doors. When the unit com- pletes the cycle, turn the power switch to the OFF position and open the doors. Manually remove the drain stopper from the tub and allow the tub to drain NOTE the wash tank water will be hot so caution is advised. Once the wash tub is drained, remove the pan strainers and the pump suction strainer. Remove soil and debris from the strainers and set to the side. Remove the wash and rinse arm assemblies from their manifolds. Remove the endcaps and flush the arms with water. Use a brush to clean out the inside of the arms. If the nozzles appear to be clogged, use a toothpick to remove the obstruction. Wipe the inside of the unit out, removing all soil and scraps. Reassemble the wash and rinse arm assemblies and replace. NOTE When replac- ing the arms, do not use any tools to do so, the assemblies should secure by hand. Reinstall the strainers and close the doors SECTION PREVENTATIVE MAINTENANCE SECTION 3 PREVENTATIVE MAINTENANCE PREVENTATIVE MAINTENANCE SECTION TROUBLESHOOTING SECTION Problem Machine runs, but there is no water SECTION 4 TROUBLESHOOTING SECTION COMMON PROBLEMSProblem Dishmachine will not run. No power to the unit Problem Dishmachine will not run. There is power to the unitSECTION 4 TROUBLESHOOTING SECTION COMMON PROBLEMS Problem Water temperature is less than required1. Low incoming water temperature. Compare to data plate SECTION SERVICE PROCEDURES procedure on the dishmachine SECTION 5 SERVICE PROCEDURESRINSE SOLENOID VALVE REPAIR PARTS KIT rized personnel should ever perform any maintenanceSECTION 5 SERVICE PROCEDURES RINSE SOLENOID VALVE REPAIR PARTS KIT CONTINUED6. Remove the wire nuts from the wires and separate them RINSE SOLENOID VALVE REPAIR PARTS KIT CONTINUED SECTION 5 SERVICE PROCEDURES16. Note Even though an O-ring may not appear damaged, it RINSE SOLENOID VALVE REPAIR PARTS KIT CONTINUED AFTER MAINTENANCE ACTIONSSPECIAL PARTS SECTION 5: SERVICE PROCEDURESprocedure on the dishmachine VACUUM BREAKER REPAIR PARTS KITSECTION 5 SERVICE PROCEDURES rized personnel should ever perform any maintenanceSPECIAL PARTS VACUUM BREAKER REPAIR PARTS KIT CONTINUEDSECTION 5 SERVICE PROCEDURES AFTER MAINTENANCE ACTIONSTIME REQUIRED SECTION 5 SERVICE PROCEDURES RINSE REGULATING THERMOSTAT REPLACEMENTPREPARATION TOOLS REQUIRED5. Attach the jumper wires to the wires that you removed from the old thermostat SECTION 5 SERVICE PROCEDURES RINSE REGULATING THERMOSTAT REPLACEMENT7. Insert the new thermostat/brass fitting combination into the well and tighten down the brass fitting by hand SECTION 5 SERVICE PROCEDURES RINSE REGULATING THERMOSTAT REPLACEMENTAFTER MAINTENANCE ACTIONS SPECIAL NOTESCONTACT INFORMATION SECTION 5 SERVICE PROCEDURES RINSE REGULATING THERMOSTAT REPLACEMENTSECTION PARTS SECTION 200 SERIES SECTION 6 PARTS SECTION CONTROL BOX ASSEMBLYPOWER JacksonSECTION 6 PARTS SECTION CONTROL BOX ASSEMBLY CONTINUEDDESCRIPTION Mfg. NoDESCRIPTION SECTION 6 PARTS SECTION HOOD ASSEMBLY SINGLE PIECE WELDMENTMfg. No 3a 3c 3b 3f SECTION 6 PARTS SECTION CANTILEVER ARM/DOOR ASSEMBLIES200 Series Technical Manual 7610-100-45-00 Rev. E 02/10/2006 SECTION 6 PARTS SECTION CANTILEVER ARM/DOOR ASSEMBLIES CONTINUEDDESCRIPTION Mfg. No2a 2 2b 2c SECTION 6 PARTS SECTION TUB ASSEMBLYFor the 200S, the steam coil assembly replaces the Assembly, use part number Take note of quantities/use on 200S unitsSECTION 6 PARTS SECTION TUB ASSEMBLY CONTINUEDDESCRIPTION Mfg. NoDESCRIPTION SECTION 6 PARTS SECTION RINSE TANK ASSEMBLY 200BMfg. No 70F Rise Rinse Heater Diagrams Wash Heater DiagramsPhase SECTION 6 PARTS SECTION WASH HEATERS/RINSE HEATERSDESCRIPTION SECTION 6 PARTS SECTION MOTOR ASSEMBLYWash Motor Assembly Phase200 Series Technical Manual 7610-100-45-00 Rev. E 02/10/2006 SECTION 6 PARTS SECTION FRAME ASSEMBLYFrame Weldment Bullet Foot Bullet Foot OptionSECTION 6 PARTS SECTION INCOMING FILL PLUMBING/OUTLET PLUMBING 200B INCOMING FILL PLUMBING200B OUTLET PLUMBING 200/200LT INCOMING FILL PLUMBINGMfg. No WATER PRESSURE REGULATOR KIT WPRK OPTION PLUMBINGINCOMING FILL PLUMBING/OUTLET PLUMBING CONTINUED DESCRIPTIONCoil & Housing only 3/4” SOLENOID VALVE & 3/4” NPT VACUUM BREAKER REPAIR PARTS KITSComplete Vacuum Breaker Assembly Complete 24 Volt Solenoid Valve AssemblySECTION 6 PARTS SECTION COIL ASSEMBLY 200S SECTION 6 PARTS SECTION INCOMING STEAM PLUMBING ASSEMBLY 200S SECTION 6 PARTS SECTION WASH & RINSE ARM/MANIFOLD ASSEMBLIES EXPLODED VIEW OF WASH & RINSE SPINDLE ASSEMBLY WASH & RINSE ARM/MANIFOLD ASSEMBLIES CONTINUEDSECTION 6 PARTS SECTION SECTION 6 PARTS SECTION SAFETY DOOR INTERLOCK SDI OPTION SECTION 6 PARTS SECTION EXHAUST FAN CONTROL OPTION FAN LOAD ON TIMER OUTPUT 5A, 1/4HP, 240 V AC MAX200 Series Technical Manual 7610-100-45-00 Rev. E 02/10/2006 Revised False panel positioned in unit SECTION 6 PARTS SECTION FALSE PANEL INSTALLATIONSECTION ELECTRICAL SCHEMATICS Sani-sure can only be installed on machines with booster option SECTION 7 ELECTRICALSCHEMATICS200/200B/200LT 208-230-460V, 50/60 HZ, SINGLE & THREE PHASE Dashed White/Blue wire is added for Sani-sure OptionSECTION 7 ELECTRICALSCHEMATICS 200S 208-230-460V, 50/60 HZ, SINGLE & THREE PHASE200 Series Technical Manual 7610-100-45-00 Rev. E 02/10/2006