Manuals / Jackson / Kitchen Appliance / Dishwasher

Jackson 200 Table Of Contents, Section, Description, Page, Specifications, V. Service Procedures

Models: 200B 200LT 200 200S

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TABLE OF CONTENTS

TABLE OF CONTENTS

SECTION	DESCRIPTION	PAGE
I.	SPECIFICATIONS
	Operating Capacities	2
	Dimensions	3
	Table Dimensions	4

II.INSTALLATION/OPERATION INSTRUCTIONS

	Installation Instructions	6
	Electrical Installation Instructions	7
	Detergent Control	8
	Operation Instructions	9
III.	PREVENTATIVE MAINTENANCE	12
IV.	TROUBLESHOOTING SECTION	14

V.SERVICE PROCEDURES

	Solenoid Valve Replacement Kit	17
	Vacuum Breaker Replacement Kit	21
	Rinse Thermostat Replacement Kit	23
VI.	DRAWING/PARTS SECTION
	Control Box Assembly	28
	Hood Assembly	30
	Cantilever Arm Assembly	31
	Tub Assembly	33
	Rinse Tank Assembly	35
	Wash Heaters - Rinse Heaters	36
	Motor Assembly	37
	Frame Assembly	38
	Incoming Plumbing / Outlet Plumbing Assembly	39
	Solenoid Valve Repair Kit / Vacuum Breaker Repair Kit	41
	Steam Coil Assembly	42
	Incoming Steam Plumbing Assembly	43
	Wash & Rinse Arms/Manifold Assemblies	44
	Safety Door Interlock (SDI) Option	46
	Exhaust Fan Control Option	47
	False Panel Kit Option	48
VII.	ELECTRICAL DIAGRAMS
	200/200B/200LT 208 - 230 - 460 V, 50/60 HZ, single/three phase	50
	200S 208 - 230 - 460 V, 50/60 HZ, single/three phase	51

200 Series Technical Manual

7610-100-45-00 Rev. E (02/10/2006)

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Jackson 200S Table Of Contents, Section, Description, Page, Specifications, Ii. Installation/Operation Instructions

Contents

200 SERIES UPRIGHT DOOR DISHMACHINES TECHNICAL MANUALELECTRICALLY HEATED MODELS 200 200B 200LTPage MADE REVISIONAPPLICABLE DETAILS200 NB Model Serial No Installation Date Service Rep. Name Phone NoNOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL SPECIFICATIONS TABLE OF CONTENTSII. INSTALLATION/OPERATION INSTRUCTIONS PREVENTATIVE MAINTENANCESECTION SPECIFICATION INFORMATION TEMPERATURES SECTION 1 SPECIFICATION INFORMATIONOPERATING CAPACITIES PERFORMANCE/CAPABILITIESC- Electrical connection SECTION 1 SPECIFICATION INFORMATION DIMENSIONSA- Drain 1 1/2” NPT B- Water inlet 3/4” NPTSECTION 1 SPECIFICATION INFORMATION TABLE DIMENSIONSTABLE DIMENSIONS CORNER INSTALLATIONSECTION INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS SECTION 2 INSTALLATION/OPERATION INSTRUCTIONSUSE COPPER CONDUCTORS ONLY INSTALLATION INSTRUCTIONS CONTINUEDSECTION 2 INSTALLATION/OPERATION INSTRUCTIONS SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS DETERGENT CONTROL SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS SHUTDOWN AND CLEANING Secure steam flow to the machine in accordance with applicable codes and procedures. Steam flow must be secured prior to cleaning the inside of the machine. At the end of the workday, close the doors. When the unit com- pletes the cycle, turn the power switch to the OFF position and open the doors. Manually remove the drain stopper from the tub and allow the tub to drain NOTE the wash tank water will be hot so caution is advised. Once the wash tub is drained, remove the pan strainers and the pump suction strainer. Remove soil and debris from the strainers and set to the side. Remove the wash and rinse arm assemblies from their manifolds. Remove the endcaps and flush the arms with water. Use a brush to clean out the inside of the arms. If the nozzles appear to be clogged, use a toothpick to remove the obstruction. Wipe the inside of the unit out, removing all soil and scraps. Reassemble the wash and rinse arm assemblies and replace. NOTE When replac- ing the arms, do not use any tools to do so, the assemblies should secure by hand. Reinstall the strainers and close the doors OPERATION INSTRUCTIONS CONTINUEDSECTION 2 INSTALLATION/OPERATION INSTRUCTIONS SECTION PREVENTATIVE MAINTENANCE SECTION 3 PREVENTATIVE MAINTENANCE PREVENTATIVE MAINTENANCE SECTION TROUBLESHOOTING SECTION Problem Dishmachine will not run. No power to the unit SECTION 4 TROUBLESHOOTING SECTION COMMON PROBLEMSProblem Dishmachine will not run. There is power to the unit Problem Machine runs, but there is no water1. Low incoming water temperature. Compare to data plate Problem Water temperature is less than requiredSECTION 4 TROUBLESHOOTING SECTION COMMON PROBLEMS SECTION SERVICE PROCEDURES RINSE SOLENOID VALVE REPAIR PARTS KIT SECTION 5 SERVICE PROCEDURESrized personnel should ever perform any maintenance procedure on the dishmachine6. Remove the wire nuts from the wires and separate them RINSE SOLENOID VALVE REPAIR PARTS KIT CONTINUEDSECTION 5 SERVICE PROCEDURES 16. Note Even though an O-ring may not appear damaged, it SECTION 5 SERVICE PROCEDURESRINSE SOLENOID VALVE REPAIR PARTS KIT CONTINUED SPECIAL PARTS AFTER MAINTENANCE ACTIONSSECTION 5: SERVICE PROCEDURES RINSE SOLENOID VALVE REPAIR PARTS KIT CONTINUEDSECTION 5 SERVICE PROCEDURES VACUUM BREAKER REPAIR PARTS KITrized personnel should ever perform any maintenance procedure on the dishmachineSECTION 5 SERVICE PROCEDURES VACUUM BREAKER REPAIR PARTS KIT CONTINUEDAFTER MAINTENANCE ACTIONS SPECIAL PARTSPREPARATION SECTION 5 SERVICE PROCEDURES RINSE REGULATING THERMOSTAT REPLACEMENTTOOLS REQUIRED TIME REQUIRED5. Attach the jumper wires to the wires that you removed from the old thermostat SECTION 5 SERVICE PROCEDURES RINSE REGULATING THERMOSTAT REPLACEMENT7. Insert the new thermostat/brass fitting combination into the well and tighten down the brass fitting by hand SECTION 5 SERVICE PROCEDURES RINSE REGULATING THERMOSTAT REPLACEMENTCONTACT INFORMATION SPECIAL NOTESSECTION 5 SERVICE PROCEDURES RINSE REGULATING THERMOSTAT REPLACEMENT AFTER MAINTENANCE ACTIONSSECTION PARTS SECTION POWER SECTION 6 PARTS SECTION CONTROL BOX ASSEMBLYJackson 200 SERIESDESCRIPTION CONTROL BOX ASSEMBLY CONTINUEDMfg. No SECTION 6 PARTS SECTIONMfg. No SECTION 6 PARTS SECTION HOOD ASSEMBLY SINGLE PIECE WELDMENTDESCRIPTION 200 Series Technical Manual 7610-100-45-00 Rev. E 02/10/2006 SECTION 6 PARTS SECTION CANTILEVER ARM/DOOR ASSEMBLIES3a 3c 3b 3f DESCRIPTION CANTILEVER ARM/DOOR ASSEMBLIES CONTINUEDMfg. No SECTION 6 PARTS SECTIONFor the 200S, the steam coil assembly replaces the SECTION 6 PARTS SECTION TUB ASSEMBLYAssembly, use part number Take note of quantities/use on 200S units 2a 2 2b 2cDESCRIPTION TUB ASSEMBLY CONTINUEDMfg. No SECTION 6 PARTS SECTIONMfg. No SECTION 6 PARTS SECTION RINSE TANK ASSEMBLY 200BDESCRIPTION Phase Rinse Heater Diagrams Wash Heater DiagramsSECTION 6 PARTS SECTION WASH HEATERS/RINSE HEATERS 70F RiseWash Motor Assembly SECTION 6 PARTS SECTION MOTOR ASSEMBLYPhase DESCRIPTIONFrame Weldment SECTION 6 PARTS SECTION FRAME ASSEMBLYBullet Foot Bullet Foot Option 200 Series Technical Manual 7610-100-45-00 Rev. E 02/10/2006200B OUTLET PLUMBING 200B INCOMING FILL PLUMBING200/200LT INCOMING FILL PLUMBING SECTION 6 PARTS SECTION INCOMING FILL PLUMBING/OUTLET PLUMBINGINCOMING FILL PLUMBING/OUTLET PLUMBING CONTINUED WATER PRESSURE REGULATOR KIT WPRK OPTION PLUMBINGDESCRIPTION Mfg. NoComplete Vacuum Breaker Assembly 3/4” SOLENOID VALVE & 3/4” NPT VACUUM BREAKER REPAIR PARTS KITSComplete 24 Volt Solenoid Valve Assembly Coil & Housing onlySECTION 6 PARTS SECTION COIL ASSEMBLY 200S SECTION 6 PARTS SECTION INCOMING STEAM PLUMBING ASSEMBLY 200S SECTION 6 PARTS SECTION WASH & RINSE ARM/MANIFOLD ASSEMBLIES SECTION 6 PARTS SECTION WASH & RINSE ARM/MANIFOLD ASSEMBLIES CONTINUEDEXPLODED VIEW OF WASH & RINSE SPINDLE ASSEMBLY SECTION 6 PARTS SECTION SAFETY DOOR INTERLOCK SDI OPTION 200 Series Technical Manual 7610-100-45-00 Rev. E 02/10/2006 Revised FAN LOAD ON TIMER OUTPUT 5A, 1/4HP, 240 V AC MAXSECTION 6 PARTS SECTION EXHAUST FAN CONTROL OPTION False panel positioned in unit SECTION 6 PARTS SECTION FALSE PANEL INSTALLATIONSECTION ELECTRICAL SCHEMATICS 200/200B/200LT 208-230-460V, 50/60 HZ, SINGLE & THREE PHASE SECTION 7 ELECTRICALSCHEMATICSDashed White/Blue wire is added for Sani-sure Option Sani-sure can only be installed on machines with booster option200 Series Technical Manual 7610-100-45-00 Rev. E 02/10/2006 200S 208-230-460V, 50/60 HZ, SINGLE & THREE PHASESECTION 7 ELECTRICALSCHEMATICS